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US4404248A Expired / Lapsed US ⏱️ 0.0 years remaining

Clear coat/color coat finish from a high solids coating composition of a blend of a low molecular weight acrylic polymer and a medium molecular weight acrylic polymer and an alkylated melamine cross-linking agent

Assignee: EIDP Inc
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Filing: 1981-12-28
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Granted: 1983-09-13
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Expires: 2001-12-28
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Abstract

Abstract A substrate that has a finish of a clear coat top layer in firm adherence to a color coat layer containing pigments that is in adherence to the substrate; the clear coat and color coat are formed from a high solids coating composition contains at least 50% by weight of a binder of film-forming constituents in which the constituents are of (A) a medium molecular weight acrylic polymer that has a number average molecular weight of about 5,000-20,000, a hydroxyl content of at least 2% by weight, a glass transition temperature of about -20° C. to +20° C.; (B) a low molecular weight acrylic polymer that has a number average molecular weight of about 500-7,500 a hydroxyl content of at least 2% by weight, a glass transition temperature of about -20° C. to +25° C.; wherein the acrylic polymers are the same or different and contain and alkyl methacrylate, a hydroxy alkyl acrylate or a hydroxy alkyl methacrylate, and optionally, an alkyl acrylate and styrene; (C) an alkylated melamine formaldehyde cross-linking agent; and an acid catalyst; clear coat/color coat finishes are particularly useful as an exterior finish for automobiles, trucks and airplanes.

Inventors

  • 👤 Harry J. Spinelli
  • 👤 Alan L. Thompson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 05:11
CPC Classifications
C; C09; C09D; C09D133/00; C09D133/04; C09D133/06; C09D133/062; C09D133/066; C08; C08L; C08L2205/00; C08L2205/02; C08L33/00; C08L33/04; C08L33/06; C08L33/062; C08L33/066; C08L61/00; C08L61/20; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24967; Y10T428/26; Y10T428/263; Y10T428/264; Y10T428/31504; Y10T428/31678; Y10T428/31688; Y10T428/31855; Y10T428/31859; Y10T428/31862

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 309 words
A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence to said substrate; wherein the clear coat consists essentially of a transparent film forming binder and the color coat consists essentially of a film forming binder and pigments in a pigment to binder weight ratio of about 1/100 to 150/100; wherein the color coat and the clear coat being from a high solids coating composition comprising at least 50% by weight of a binder of film-forming constituents and up to 50% by weight of a nonaqueous liquid carrier; in which the film-forming constituents consist essentially of (A) about 5-45% by weight of a medium molecular weight acrylic polymer having a number average molecular weight, determined by gel permeation chromatography, of about 5,000-20,000, a hydroxyl content of about 2-10% by weight, a glass transition temperature of about -20° C. to +25° C.; (B) about 10-50% by weight of a low molecular weight acrylic polymer having a number average molecular weight determined as above of about 500-7,500, a hydroxyl content of about 2-10% by weight, a glass transition temperature of about -20° C. to +25° C.; wherein the acrylic polymers being the same or different consist essentially of 15-82% by weight of methyl methacrylate, 2-50% by weight of an alkyl methacrylate or an alkyl acrylate each having 2-18 carbon atoms in the alkyl group and 16-35% by weight of a hydroxy alkyl acrylate or a hydroxy alkyl methacrylate each having 2-4 carbon atoms in the alkyl group and wherein the difference in molecular weight between the acrylic polymers is at least 3000; and (C) about 25-45% by weight of an alkylated melamine formaldehyde cross-linking agent having 1-4 carbon atoms in the alkyl group; and in addition to the above film-forming constituents contains about 0.1-2.0% by weight of an acid catalyst.
Claim 2
Dependent Claim 309 words
A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence to said substrate; wherein the clear coat consists essentially of a transparent film forming binder and the color coat consists essentially of a film forming binder and pigments in a pigment to binder weight ratio of about 1/100 to 150/100; wherein the color coat and the clear coat being from a high solids coating composition comprising at least 50% by weight of a binder of film-forming constituents and up to 50% by weight of a nonaqueous liquid carrier; in which the film-forming constituents consist essentially of (A) about 5-45% by weight of a medium molecular weight acrylic polymer having a number average molecular weight, determined by gel permeation chromatography, of about 5,000-20,000, a hydroxyl content of about 2-10% by weight, a glass transition temperature of about -20° C. to +25° C.; (B) about 10-50% by weight of a low molecular weight acrylic polymer having a number average molecular weight determined as above of about 500-7,500, a hydroxyl content of about 2-10% by weight, a glass transition temperature of about -20° C. to +25° C.; wherein the acrylic polymers being the same or different consist essentially of 15-82% by weight of methyl methacrylate, 2-50% by weight of an alkyl methacrylate or an alkyl acrylate each having 2-18 carbon atoms in the alkyl group and 16-35% by weight of a hydroxy alkyl acrylate or a hydroxy alkyl methacrylate each having 2-4 carbon atoms in the alkyl group and wherein the difference in molecular weight between the acrylic polymers is at least 3000; and (C) about 25-45% by weight of an alkylated melamine formaldehyde cross-linking agent having 1-4 carbon atoms in the alkyl group; and in addition to the above film-forming constituents contains about 0.1-2.0% by weight of an acid catalyst.
Claim 3
Dependent Claim 32 words
The substrate of claim 1 in which the color coat and the clear coat each contain about 0.1-20% by weight, based on the weight of the binder, of an ultraviolet light stabilizer.
Claim 4
Dependent Claim 29 words
The substrate of claim 2 in which the color coat and the clear coat contain about 0.1-5% by weight, based on the weight of the binder, of an antioxidant.
Claim 5
Dependent Claim 18 words
The substrate of claim 2 in which the ultraviolet light stabilizer is a benzophenone or a substituted benzotriazole.
Claim 6
Dependent Claim 24 words
The substrate of claim 1 in which the color coat is about 0.4-1.5 mils thick and the clear coat is about 0.5-6.0 mils thick.
Claim 7
Dependent Claim 17 words
The substrate of claim 1 in which the acrylic polymers contain about 0.1-30% by weight of styrene.
Claim 8
Dependent Claim 73 words
The substrate of claim 6 in which each of the acrylic polymers consists essentially of 10-20% by weight of styrene, 10-20% by weight of methyl methyacrylate, 35-48% by weight of butyl acrylate, 2- 30% by weight of hydroxyl ethyl acrylate and wherein the medium molecular weight acrylic polymer has a number average molecular weight of about 5,000-10,000 and the low molecular weight acrylic polymer has a number average molecular weight of about 1,500-4,000.
Claim 9
Dependent Claim 14 words
The substrate of claim 7 in which the cross-linking agent is hexamethoxybutoxy methyl melamine.
Claim 10
Dependent Claim 28 words
The substrate of claim 7 containing about 1-8% by weight, based on the weight of the binder, of an ultraviolet light stabilizer of hydroxyphenyl benzotriazole or hydroxy benzophenone.
Claim 11
Dependent Claim 21 words
The substrate of claim 9 containing about 0.1-1% by weight of an antioxidant of tetrakisalkylene(di alkyl hydroxy aryl) alkyl ester alkane.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-09-12 1987-03-14 1987-09-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-09-12 1991-03-14 1991-09-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-09-12 1995-03-14 1995-09-13 $7700.00 Window Closed / Lapsed

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