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Apparatus for the fluidized catalytic cracking of hydrocarbon feedstocks

Assignee: BP Corp North America Inc
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Filing: 1981-09-30
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Granted: 1983-09-06
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Expires: 2001-09-30
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Abstract

Abstract An apparatus for the fluidized catalytic cracking of hydrocarbon feedstocks. The apparatus accomplishes the separate and simultaneous contacting of two fluid streams, at least one of which is a hydrocarbon feedstock, with cracking catalyst followed by the removal of the vaporous products therefrom with minimal commingling. The apparatus comprises multiple riser reactors, a partition positioned in the disengaging vessel separating the dilute phase into two regions, and a control system for controlling the direction and volume of flow between the two dilute phase regions at a desired point. The apparatus is particularly suitable for use in the simultaneous fluidized catalytic cracking of dissimilar hydrocarbon feedstocks with minimal commingling of the products therefrom.

Inventors

  • 👤 Claude O. McKinney

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:51
CPC Classifications
C; C10; C10G; C10G11/00; C10G11/14; C10G11/18; C10G11/187; B; B01; B01J; B01J8/00; B01J8/18; B01J8/24; B01J8/26

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 364 words
An apparatus for the fluidized catalytic cracking of hydrocarbon feedstocks, the apparatus comprising: (a) one disengaging vessel having a dense phase and a dilute phase of cracking catalyst, the vessel further having means for the introduction of a stripping gas in its lower portion; (b) one spent catalyst regenerator having means for the introduction of air in its lower portion; (c) a primary riser reactor having means as its upstream end for the introduction of the catalyst and a fluid stream, the riser reactor further having a downstream end communicating with the interior of the vessel; (d) a primary cyclone separation system for separating the fluid stream from the catalyst, the system located within the vessel and having; (i) an inlet; (ii) an outlet communicating with the dense phase for discharging the catalyst; and (iii) a product outlet line connected to vent the fluid stream outside the vessel; (e) a secondary riser reactor having means at its upstream end for the introduction of the catalyst and a fluid stream, the riser reactor further having a downstream end communicating with the interior of the vessel; (f) a secondary cyclone separation system for separating the fluid stream from the catalyst, the system located within the vessel and having: (i) an inlet; (ii) an outlet communicating with the dense phase for discharging the catalyst; and (iii) a product outlet line connected to vent the fluid stream outside the vessel; (g) a partition extending downwardly from the top of the disengaging vessel occupying from about 60 to 98 percent of the vertical cross-sectional area of the dilute phase and from about 0 to 95 percent of the vertical cross-sectional area of the dense phase, the partition being so positioned as to separate the dilute phase into two regions, the first region containing the downstream end of the primary riser reactor and the primary cyclone separation system, the second region containing the downstream end of the secondary riser reactor and the secondary cyclone separation system; (h) a control system for controlling the relative volume of flow from each of the two dilute phase regions; and (i) means for transmitting pressure signals from said two regions to said control system.
Claim 2
Independent Claim 364 words
An apparatus for the fluidized catalytic cracking of hydrocarbon feedstocks, the apparatus comprising: (a) one disengaging vessel having a dense phase and a dilute phase of cracking catalyst, the vessel further having means for the introduction of a stripping gas in its lower portion; (b) one spent catalyst regenerator having means for the introduction of air in its lower portion; (c) a primary riser reactor having means as its upstream end for the introduction of the catalyst and a fluid stream, the riser reactor further having a downstream end communicating with the interior of the vessel; (d) a primary cyclone separation system for separating the fluid stream from the catalyst, the system located within the vessel and having; (i) an inlet; (ii) an outlet communicating with the dense phase for discharging the catalyst; and (iii) a product outlet line connected to vent the fluid stream outside the vessel; (e) a secondary riser reactor having means at its upstream end for the introduction of the catalyst and a fluid stream, the riser reactor further having a downstream end communicating with the interior of the vessel; (f) a secondary cyclone separation system for separating the fluid stream from the catalyst, the system located within the vessel and having: (i) an inlet; (ii) an outlet communicating with the dense phase for discharging the catalyst; and (iii) a product outlet line connected to vent the fluid stream outside the vessel; (g) a partition extending downwardly from the top of the disengaging vessel occupying from about 60 to 98 percent of the vertical cross-sectional area of the dilute phase and from about 0 to 95 percent of the vertical cross-sectional area of the dense phase, the partition being so positioned as to separate the dilute phase into two regions, the first region containing the downstream end of the primary riser reactor and the primary cyclone separation system, the second region containing the downstream end of the secondary riser reactor and the secondary cyclone separation system; (h) a control system for controlling the relative volume of flow from each of the two dilute phase regions; and (i) means for transmitting pressure signals from said two regions to said control system.
Claim 3
Dependent Claim 41 words
The apparatus of claim 1 further comprising a primary product recovery system communicating with the product outline of the primary cyclone separation system, and a secondary product recovery system communicating with the product outlet line of the secondary cyclone separation system.
Claim 4
Dependent Claim 42 words
The apparatus of claim 2 wherein the partition extends into the dense phase and comprises one or more window openings which occupy less than about 98 percent and more than about 60 percent of the vertical cross-sectional area of the dilute phase.
Claim 5
Dependent Claim 22 words
The apparatus of claim 3 wherein a swing plate is positioned in each of one or more window openings of the partition.
Claim 6
Dependent Claim 26 words
The apparatus of claim 4 wherein the control system comprises a pressure sensor in each dilute phase region, each sensor being connected to the control system.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-09-05 1987-03-07 1987-09-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-09-05 1991-03-07 1991-09-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-09-05 1995-03-07 1995-09-06 $7700.00 Window Closed / Lapsed

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