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US4402866A Expired / Lapsed US ⏱️ 0.0 years remaining

Aging resistance shape selective catalyst with enhanced activity

Assignee: Mobil Oil AS
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Filing: 1981-12-16
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Granted: 1983-09-06
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Expires: 2001-12-16
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Abstract

Abstract A shape selective catalyst useful in a variety of hydrocarbon conversion processes such as cracking, hydrocracking, hydrofining, isomerization, dewaxing, and the like, is obtained from the process which comprises steaming a precursor crystalline aluminosilicate in the hydrogen or ammonium form having a silica-alumina ratio greater than 12, a constraint index between about 1 and about 12 and an alpha value greater than about 20 in the presence of ammonia to provide a crystalline aluminosilicate having an alpha value of from about 10 to about 150 and therafter ion-exchanging the steamed precursor with an alkali metal cation under conditions effective to further reduce the alpha value of the crystalline aluminosilicate to less than about 10.

Inventors

  • 👤 David S. Shihabi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 17:26
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/40; B01J37/00; B01J37/08; B01J37/10; B01J2229/00; B01J2229/30; B01J2229/36

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 94 words
A catalyst composition obtained from the process which comprises steaming a precursor crystalline aluminosilicate in the hydrogen or ammonium form having a silica-alumina ratio greater than 12, a constraint index between about 1 and about 12 and an alpha value greater than about 20 in the presence of ammonia to provide a crystalline aluminosilicate having an alpha value of from about 10 to about 150 and thereafter ion-exchanging the steamed precursor with an alkali metal cation under conditions effective to further reduce the alpha value of the crystalline aluminosilicate to less than about 10.
Claim 2
Dependent Claim 94 words
A catalyst composition obtained from the process which comprises steaming a precursor crystalline aluminosilicate in the hydrogen or ammonium form having a silica-alumina ratio greater than 12, a constraint index between about 1 and about 12 and an alpha value greater than about 20 in the presence of ammonia to provide a crystalline aluminosilicate having an alpha value of from about 10 to about 150 and thereafter ion-exchanging the steamed precursor with an alkali metal cation under conditions effective to further reduce the alpha value of the crystalline aluminosilicate to less than about 10.
Claim 3
Dependent Claim 17 words
The catalyst composition of claim 1 wherein said precursor is ZSM-5 in the hydrogen or ammonium form.
Claim 4
Dependent Claim 15 words
The catalyst composition of claim 1 wherein said alkali metal cation is sodium or lithium.
Claim 5
Dependent Claim 31 words
The catalyst composition of claim 1 wherein steaming is carried out at about 600° F. to about 2,000° F. at a pressure of from about 50 psig to about 1,000 psig.
Claim 6
Dependent Claim 30 words
The catalyst composition of claim 1 wherein steaming is carried out at about 800° F. to about 1,200° F. and at atmospheric pressure to a pressure of about 500 psig.
Claim 7
Dependent Claim 19 words
The catalyst composition of claim 1 wherein steaming provides an alpha value of from about 10 to about 120.
Claim 8
Dependent Claim 26 words
The catalyst composition of claim 1 wherein the concentration of ammonia is from about 1 ppm to about 30% by weight of the total steam-ammonia mixture.
Claim 9
Dependent Claim 25 words
The catalyst composition of claim 1 wherein the concentration of ammonia is from about 0.1% to about 20% by weight of the total steam-ammonia mixture.
Claim 10
Dependent Claim 17 words
The catalyst composition of claim 1 wherein ion-exchanging provides an alpha value of less than about 10.
Claim 11
Dependent Claim 17 words
The catalyst composition of claim 1 wherein ion-exchanging provides an alpha value of less than about 1.
Claim 12
Dependent Claim 94 words
A process for preparing a catalyst composition which comprises steaming a precursor crystalline aluminosilicate in the hydrogen or ammonium form having a silica-alumina ratio greater than 12, a constraint index between about 1 and about 12 and an alpha value greater than about 20 in the presence of ammonia to provide a crystalline aluminosilicate having an alpha value of from about 10 to about 150 and thereafter ion-exchanging the steamed precursor with an alkali metal cation under conditions effective to further reduce the alpha value of the crystalline aluminosilicate to less than about 10.
Claim 13
Dependent Claim 94 words
A process for preparing a catalyst composition which comprises steaming a precursor crystalline aluminosilicate in the hydrogen or ammonium form having a silica-alumina ratio greater than 12, a constraint index between about 1 and about 12 and an alpha value greater than about 20 in the presence of ammonia to provide a crystalline aluminosilicate having an alpha value of from about 10 to about 150 and thereafter ion-exchanging the steamed precursor with an alkali metal cation under conditions effective to further reduce the alpha value of the crystalline aluminosilicate to less than about 10.
Claim 14
Dependent Claim 16 words
The process of claim 11 wherein said precursor is ZSM-5 in the hydrogen or ammonium form.
Claim 15
Dependent Claim 14 words
The process of claim 11 wherein said alkali metal cation is sodium or lithium.
Claim 16
Dependent Claim 30 words
The process of claim 11 wherein steaming is carried out at about 600° F. to about 2,000° F. at a pressure of from about 50 psig to about 1,000 psig.
Claim 17
Dependent Claim 29 words
The process of claim 11 wherein steaming is carried out at about 800° F. to about 1,200° F. and an atmospheric pressure to a pressure of about 500 psig.
Claim 18
Dependent Claim 18 words
The process of claim 11 wherein steaming provides an alpha value of from about 10 to about 120.
Claim 19
Dependent Claim 25 words
The process of claim 11 wherein the concentration of ammonia is from about 1 ppm to about 30% by weight of the total steam-ammonia mixture.
Claim 20
Dependent Claim 24 words
The process of claim 11 wherein the composition of ammonia is from about 0.1% to about 20% by weight of the total steam-ammonia mixture.
Claim 21
Dependent Claim 16 words
The process of claim 11 wherein ion-exchanging provides an alpha value of less than about 10.
Claim 22
Dependent Claim 16 words
The process of claim 11 wherein ion-exchanging provides an alpha value of less than about 1.

References Cited (Backward Citations)

US3213013A Cited
US3404086A Cited
US3541027A Cited
US4149960A Cited
US4247388A Cited
US4284529A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-09-05 1987-03-07 1987-09-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-09-05 1991-03-07 1991-09-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-09-05 1995-03-07 1995-09-06 $7700.00 Window Closed / Lapsed

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