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US4401771A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for preparing polyester foam using cobalt/potassium promotors

Assignee: Uniroyal Chemical Co Inc
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Filing: 1982-07-19
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Granted: 1983-08-30
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Expires: 2002-07-19
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Abstract

Abstract A foamable and simultaneously curable polyester composition is provided. The composition consists essentially of the following (all being in parts by weight): (a) 100 parts liquid unsaturated polyester resin, (b) 0.5 to 10 parts monosubstituted sulfonyl hydrazide having the formula RSO2NHNH2, wherein R is C1-C12 alkyl, C5-C6 cycloalkyl, C7-C10 aralkyl, phenyl, naphthyl, or phenyl substituted with halogen, C1-C12 alkyl or C1-C12 alkoxy, (c) 0.1 to 5.0 parts of a promoter, said promoter consisting essentially of a mixture of organic heavy metal salt and organic alkali metal salt, wherein the heavy metal/alkali metal molar ratio is from 10/1 to 1/10.

Inventors

  • 👤 James Ahnemiller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 15:08
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/06; C08J9/10; C08J9/104; C08J9/105; C08F; C08F299/00; C08F299/02; C08F299/04; C08F299/0442; C08F299/0464; C08J2367/00; C08J2367/06

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 142 words
A foamable and simultaneously curable polyester composition consisting essentially of, all parts being by weight: (a) 100 parts liquid unsaturated polyester resin, (b) 0.5 to 10 parts monosubstituted sulfonyl hydrazide having the formula RSO 2 NHNH 2 , wherein R is C 1 -C 12 alkyl, C 5 -C 6 cycloalkyl, C 7 -C 10 aralkyl, phenyl, naphthyl, or phenyl substituted with halogen, C 1 -C 12 alkyl or C 1 -C 12 alkoxy, (c) 0.1 to 5.0 parts of a promoter, said promoter consisting essentially of a mixture of organic heavy metal salt and organic alkali metal salt, wherein the heavy metal/alkali metal molar ratio is from 10/1 to 1/10, (d) 0 to 2 parts surfactant, (e) 0 to 250 parts of filler, and (f) 0.3 to 5 parts of a cross-linking initiating compound selected from organic peroxides and organic hydroperoxide.
Claim 2
Dependent Claim 142 words
A foamable and simultaneously curable polyester composition consisting essentially of, all parts being by weight: (a) 100 parts liquid unsaturated polyester resin, (b) 0.5 to 10 parts monosubstituted sulfonyl hydrazide having the formula RSO 2 NHNH 2 , wherein R is C 1 -C 12 alkyl, C 5 -C 6 cycloalkyl, C 7 -C 10 aralkyl, phenyl, naphthyl, or phenyl substituted with halogen, C 1 -C 12 alkyl or C 1 -C 12 alkoxy, (c) 0.1 to 5.0 parts of a promoter, said promoter consisting essentially of a mixture of organic heavy metal salt and organic alkali metal salt, wherein the heavy metal/alkali metal molar ratio is from 10/1 to 1/10, (d) 0 to 2 parts surfactant, (e) 0 to 250 parts of filler, and (f) 0.3 to 5 parts of a cross-linking initiating compound selected from organic peroxides and organic hydroperoxide.
Claim 3
Dependent Claim 28 words
The composition of claim 1 wherein the concentration of (b) is 0.5 to 1.5 parts by weight, of (d) is 0.5 to 1.5 and of (e) is 0.5-20.
Claim 4
Dependent Claim 19 words
The composition of claim 1 wherein in (c) the heavy metal is cobalt and the alkali metal is potassium.
Claim 5
Dependent Claim 12 words
The composition of claim 3 wherein the surfactant is a silicon-glycol polymer.
Claim 6
Dependent Claim 14 words
The composition of claim 3 wherein the chemical blowing agent is p-toluene sulfonyl hydrazide.
Claim 7
Dependent Claim 20 words
The composition of claim 3 wherein the molar ratio of heavy metal/alkali metal of (c) is from 5/1 to 1/2.
Claim 8
Independent Claim 76 words
A method for preparing a foamed and cured polyester resin consisting essentially of providing a composition as in any of claims 1 to 6 by: (A) preparing a blend of 10-90 percent by weight of the (a) with (b), (c), (d) and (e), (B) preparing a blend of correspondingly 90-10 percent of the (a) with and (f), (C) mixing the blends resulting from steps (A) and (B) and exposing the mixtures to foaming and curing conditions.
Claim 9
Independent Claim 51 words
A method for preparing a foamed and cured polyester resin consisting essentially of providing a composition as in any of claims 1 to 6 by: (A) preparing a mixture of (a), (b), (c), (d) and (e) (B) adding (e) to the mixture and exposing the mixture to foaming and curing conditions.

References Cited (Backward Citations)

US4322502A Cited
US4327196A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-29 1987-02-28 1987-08-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-29 1991-02-28 1991-08-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-29 1995-02-28 1995-08-30 $7700.00 Window Closed / Lapsed

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