Combined current collector and electrode separator

Claim 2

In a reactive metal cell of the type including a cathode and a consumable anode, a combined electrolyte side electrode current collector and electrode separator disposed between said cathode and said anode, the combined current collector and electrode separator comprising a backing in part forming a bus-bar, and a plurality of contacts projecting from one side of said backing in spaced relation and electrically coupled to said backing, said contacts being in electrical contact with said anode and defining between said backing and said anode open areas for electrolyte flow substantially fully over said anode face, said contacts being in the form of needles which with the exception of tips thereof are coated with an electrical insulation resistive to electrolyte wherein exposed surface areas of said needles are held to a minimum.

Claim 3

A reactive metal cell according to claim 1 wherein said combined current collector and electrode separator has a high hydrogen overvoltage.

Claim 4

A reactive metal cell according to claim 1 wherein said combined current collector and electrode separator has a high hydrogen overvoltage and is selectively formed of lead, lead alloy and an amalgam of silver with mercury.

Claim 5

In a reactive metal cell of the type including a cathode and a consumable anode, a combined electrolyte side electrode current collector and electrode separator disposed between said cathode and said anode, the combined current collector and electrode separator comprising a backing in part forming a bus-bar, and a plurality of contacts projecting from one side of said backing in spaced relation and electrically coupled to said backing, said contacts being in electrical contact with said anode and defining between said backing and said anode open areas for electrolyte flow substantially fully over said anode face, said backing being in the form of a peripheral frame, and said contacts being in the form of ribs exteding in spaced parallel relation between two opposite sides of said support frame, each of said ribs being of a cross section to define a pointed nose engaging a face of said anode in generally line contact and having a flat base for opposing said cathode, and said ribs defining open areas for electrolyte flow substantially fully over said anode face between said bars, each of said ribs being triangular in cross section, and there being an insulating layer on said flat base of each rib separating each rib from said cathode.

Claim 6

In a reactive metal cell of the type including a cathode and a consumable anode, a combined electrolyte side electrode current collector and electrode separator disposed between said cathode and said anode, the combined current collector and electrode separator comprising a backing in part forming a bus-bar, and a plurality of contacts projecting from one side of said backing in spaced relation and electrically coupled to said backing, said contacts being in electrical contact with said anode and defining between said backing and said anode open areas for electrolyte flow substantially fully over said anode face, said backing being in the form of a peripheral frame, and said contacts being in the form of ribs exteding in spaced parallel relation between two opposite sides of said support frame, each of said ribs being of a cross section to define a pointed nose engaging a face of said anode in generally line contact and having a flat base for opposing said cathode, and said ribs defining open areas for electrolyte flow substantially fully over said anode face between said bars, each of said ribs being triangular in cross section, and there being an insulating layer on said flat base of each rib separating each rib from said cathode.

Claim 7

In a reactive metal cell of the type including a cathode and a consumable anode, a combined electrolyte side electrode current collector and electrode separator disposed between said cathode and said anode, the combined current collector and electrode separator comprising a backing in part forming a bus-bar, and a plurality of contacts projecting from one side of said backing in spaced relation and electrically coupled to said backing, said contacts being in electrical contact with said anode and defining between said backing and said anode open areas for electrolyte flow substantially fully over said anode face, said backing being in the form of a peripheral frame, and said contacts being in the form of ribs extending in spaced parallel relation between two opposite sides of said support frame, each of said ribs being of a cross section to define a pointed nose engaging a face of said anode in generally line contact and having a flat base for opposing said cathode, and said ribs defining open areas for electrolyte flow substantially fully over said anode face between said bars, each of said ribs being triangular in cross section, each rib being divided in a height direction into a tip portion and a base portion, and there being an insulation layer between said tip portion and said base portion.

Claim 8

In a reactive metal cell of the type including a cathode and a consumable anode, a combined electrolyte side electrode current collector and electrode separator disposed between said cathode and said anode, the combined current collector and electrode separator comprising a backing in part forming a bus-bar, and a plurality of contacts projecting from one side of said backing in spaced relation and electrically coupled to said backing, said contacts being in electrical contact with said anode and defining between said backing and said anode open areas for electrolyte flow substantially fully over said anode face, said backing being in the form of a peripheral frame, and said contacts being in the form of ribs extending in spaced parallel relation between two opposite sides of said support frame, each of said ribs being of a cross section to define a pointed nose engaging a face of said anode in generally line contact and having a flat base for opposing said cathode, and said ribs defining open areas for electrolyte flow substantially fully over said anode face between said bars, each of said ribs being triangular in cross section, each rib being divided in a height direction into a tip portion and a base portion, and there being an insulation layer between said tip portion and said base portion.

Claim 9

A reactive metal cell according to claim 5 wherein said support frame is divided in the thickness direction into a separate bus-bar for said tip portions and for said base portions, and means insulating said bus-bars relative to one another.

Claim 10

A combined current collector and electrode separator for positioning between an anode and a cathode of a reactive metal cell, said combined current collector and electrode separator comprising a peripheral support frame, at least part of said support frame defining a bus-bar, a plurality of ribs extending between opposite sides of said support frame and electrically connected to said bus-bar, each of said ribs having a base for opposing a cathode and a line edge remote from said base for opposing an anode, and insulating means carried by each of said ribs for insulating each rib line edge relative to a cathode, said insulating means being in the form of an insulating layer applied to said rib bases and to a corresponding face of said peripheral support frame.

Claim 11

A combined current collector and electrode separator for positioning between an anode and a cathode of a reactive metal cell, said combined current collector and electrode separator comprising a peripheral support frame, at least part of said support frame defining a bus-bar, a plurality of ribs extending between opposite sides of said support frame and electrically connected to said bus-bar, each of said ribs having a base for opposing a cathode and a line edge remote from said base for opposing an anode, and insulating means carried by each of said ribs for insulating each rib line edge relative to a cathode, said insulating means being in the form of an insulating layer applied to said rib bases and to a corresponding face of said peripheral support frame.

Claim 12

A combined current collector and electrode separator for positioning between an anode and a cathode of a reactive metal cell, said combined current collector and electrode separator comprising a peripheral support frame, at least part of said support frame defining a bus-bar, a plurality of ribs extending between opposite sides of said support frame and electrically connected to said bus-bar, each of said ribs having a base for opposing a cathode and a line edge remote from said base for opposing an anode, and insulating means carried by each of said ribs for insulating each rib line edge relative to a cathode, said ribs being divided along an intermediate common plate into base portions and point portions, and said insulating means being disposed between said base portions and said point portions.

Claim 13

A combined current collector and electrode separator for positioning between an anode and a cathode of a reactive metal cell, said combined current collector and electrode separator comprising a peripheral support frame, at least part of said support frame defining a bus-bar, a plurality of ribs extending between opposite sides of said support frame and electrically connected to said bus-bar, each of said ribs having a base for opposing a cathode and a line edge remote from said base for opposing an anode, and insulating means carried by each of said ribs for insulating each rib line edge relative to a cathode, said ribs being divided along an intermediate common plate into base portions and point portions, and said insulating means being disposed between said base portions and said point portions.

Claim 14

The combined current collector and electrode separator of claim 8 wherein there are also two bus-bars, one bus-bar connected to said base portions and the other bus-bar connected to said point portions, and said insulating means extending between said bus-bars.

Claim 15

The combined current collector and electrode separator of claim 9 wherein said peripheral support frame is formed in two separate halves separated along said common plane, and said insulating means extends between said peripheral support frame halves.

Claim 16

A combined current collector and electrode separator for positioning between an anode and a cathode of a reactive metal cell, said combined current collector and electrode separator comprising a peripheral support frame, at least part of said support frame defining a bus-bar, a plurality of ribs extending between opposite sides of said support frame and electrically connected to said bus-bar, each of said ribs having a base for opposing a cathode and a line edge remote from said base for opposing an anode, and insulating means carried by each of said ribs for insulating each rib line edge relative to a cathode, and wherein each rib has a rectangular cross-sectional base portion and a triangular pointed portion, and peripheral support frame being coplanar with said rib base portions and said rib pointed portions projecting beyond the general plane of said rib base portions and said peripheral support frame.

Claim 17

A combined current collector and electrode separator for positioning between an anode and a cathode of a reactive metal cell, said combined current collector and electrode separator comprising a peripheral support frame, at least part of said support frame defining a bus-bar, a plurality of ribs extending between opposite sides of said support frame and electrically connected to said bus-bar, each of said ribs having a base for opposing a cathode and a line edge remote from said base for opposing an anode, and insulating means carried by each of said ribs for insulating each rib line edge relative to a cathode, and wherein each rib has a rectangular cross-sectional base portion and a triangular pointed portion, and peripheral support frame being coplanar with said rib base portions and said rib pointed portions projecting beyond the general plane of said rib base portions and said peripheral support frame.