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US4400424A Expired / Lapsed US ⏱️ 0.0 years remaining

Fabrics having an excellent color developing property and a process for producing the same involving plasma treatment and an aftercoat

Assignee: Toray Industries Inc
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Filing: 1982-06-18
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Granted: 1983-08-23
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Expires: 2002-06-18
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Abstract

Abstract A fabric having an excellent color developing property and having recesses of a depth of 0.05 to 1 μm and a width of 0.05 to 1 μm formed at least on the surface of the fibers existing in the surface portion of the fabric, the number of recesses being 1 to 10 per μm on the periphery of the fibers existing in the surface portion of the fabric in a portion of the fiber cross-section at which the recesses are formed at least the recesses formed on the surface of the fibers existing in the surface portion of the fabric being coated with a coating material of an organic polymer having a refractive index at least 0.03 lower than the refractive index of the fibers. The fabric has a high depth of color and an excellent abrasion resistance.

Inventors

  • 👤 Kenji Hatada
  • 👤 Miyoshi Yokura
  • 👤 Hiroaki Kobayashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 20:50
CPC Classifications
D; D06; D06M; D06M10/00; D06M10/02; D06M10/025; D06M10/04; D06M10/08; D06M10/10; D06P; D06P5/00; D06P5/22; D06M2101/00; D06M2101/02; D06M2101/04; D06M2101/06; D06M2101/08; D06M2101/16; D06M2101/18; D06M2101/24; D06M2101/26; D06M2101/28; D06M2101/30; D06M2101/32; D06M2101/34; Y; Y10; Y10S; Y10S8/00; Y10S8/93; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/26; Y10T428/263; Y10T428/264; Y10T428/265; Y10T428/29; Y10T428/2913; Y10T428/2973; Y10T428/2978

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 126 words
A fabric having an excellent color developing property and having recesses of a depth of 0.05 to 1 μm and a width of 0.05 to 1 μm formed at least on the surface of the fibers existing in the surface portion of the fabric, the number of recesses being 1 to 10 per μm on the periphery of the fibers existing in the surface portion of the fabric in a portion of the fiber cross-section in which the recesses are formed and at least the recesses formed on the surface of the fibers existing in the surface portion of the fabric being coated with a coating material of an organic polymer having a refractive index at least 0.03 lower than the refractive index of the fibers.
Claim 2
Dependent Claim 126 words
A fabric having an excellent color developing property and having recesses of a depth of 0.05 to 1 μm and a width of 0.05 to 1 μm formed at least on the surface of the fibers existing in the surface portion of the fabric, the number of recesses being 1 to 10 per μm on the periphery of the fibers existing in the surface portion of the fabric in a portion of the fiber cross-section in which the recesses are formed and at least the recesses formed on the surface of the fibers existing in the surface portion of the fabric being coated with a coating material of an organic polymer having a refractive index at least 0.03 lower than the refractive index of the fibers.
Claim 3
Dependent Claim 36 words
A fabric according to claim 1, wherein the thickness of the coating material is not less than 80% of the depth of the recesses and not more than 1 μm from the surface of the fibers.
Claim 4
Dependent Claim 25 words
A fabric according to claim 2, wherein the thickness of the coating material from the surface of the fibers is not more than 0.5 μm.
Claim 5
Dependent Claim 31 words
A fabric according to claim 1, wherein the coating material is composed of an organic polymer having a refractive index at least 0.05 lower than the refractive index of the fibers.
Claim 6
Dependent Claim 77 words
A fabric according to claim 1, wherein the thickness of the coating material is not less than 80% of the depth of the recesses and is not more than 1 μm from the surface of the fibers in the fiber surface area in which recesses are formed, and the thickness of the coating material is not more than 1 μm from the surface of the fibers in the fibers surface area in which no recesses are formed.
Claim 7
Dependent Claim 48 words
A fabric according to claim 5, wherein the thickness of the coating material from the surface of the fibers is not more than 0.5 μm either in the fiber surface area in which recesses are formed or in the fiber surface area in which no recesses are formed.
Claim 8
Dependent Claim 41 words
A fabric according to claim 1, wherein the organic polymer is composed of at least one resin selected from the group consisting of silicone resins, fluoroplastics, acrylic ester resins, methacrylic ester resins, vinyl ether resins, alkylene oxide resins, and polyurethane resins.
Claim 9
Dependent Claim 22 words
A fabric according to claim 7, wherein the resin is selected from the group consisting of silicone resins, fluoroplastics, and polyurethane resins.
Claim 10
Dependent Claim 51 words
A fabric according to claim 1, wherein the coating material of an organic polymer contains, as a lubricant compound, at least one lubricant selected from the group consisting of silicone resins and long chain aliphatic hydrocarbons of 6 to 50 carbon atoms having one or more carboxyl, amide, or mercapto groups.
Claim 11
Dependent Claim 57 words
A fabric according to claim 1, wherein the depth of the recesses is 0.08 to 1 μm, the width of the recesses is 0.08 to 0.5 μm, and the number of recesses is 2 to 10 per μm of the periphery of the surface fibers in a portion of the fiber cross-section in which recesses are formed.
Claim 12
Dependent Claim 27 words
A fabric according to claim 1, wherein the fibers are made of at least one polymer selected from the group consisting of polyethylene terephthalate, nylon, and polyacrylonitrile.
Claim 13
Dependent Claim 120 words
A process for producing a fabric having an excellent color developing property, said process comprising treating a fabric by means of cold plasma to form at least on the surface of the fibers existing in the surface portion of the fabric recesses of a depth of 0.05 to 1 μm and a width of 0.05 to 1μm at a density of 1 to 10 per μm on the periphery of the fibers existing in the surface portion of the fabric in a portion of the fiber cross-section in which recesses are formed and then treating the fabric with a coating material of an organic polymer having a refractive index at least 0.03 lower than the refractive index of the fibers.
Claim 14
Dependent Claim 120 words
A process for producing a fabric having an excellent color developing property, said process comprising treating a fabric by means of cold plasma to form at least on the surface of the fibers existing in the surface portion of the fabric recesses of a depth of 0.05 to 1 μm and a width of 0.05 to 1μm at a density of 1 to 10 per μm on the periphery of the fibers existing in the surface portion of the fabric in a portion of the fiber cross-section in which recesses are formed and then treating the fabric with a coating material of an organic polymer having a refractive index at least 0.03 lower than the refractive index of the fibers.
Claim 15
Dependent Claim 39 words
A process according to claim 12, wherein the cold plasma treatment is carried out using an inner electrode type of cold plasma treatment apparatus connected to a high-frequency electric source of a frequency of not lower than 10 KHz.
Claim 16
Dependent Claim 37 words
A process according to claim 12, wherein the cold plasma treatment is carried out using at least one plasma gas selected from the group consisting of oxygen gas, fluorine containing gas, and mixtures thereof with other gases.
Claim 17
Dependent Claim 29 words
A process according to claim 14, wherein the plasma gas is a mixture of oxygen with a small amount of fluorine containing gas, hydrogen, steam, nitrogen, or nitrogen dioxide.
Claim 18
Dependent Claim 60 words
A process according to claim 12, wherein the cold plasma treatment is caried out by means of cold plasma produced between a grounded cooling drum and a group of small-diameter cylindrical electrodes, placed opposite to the cooling drum and being cooled by passing a cooling medium through the inside of the electrodes, the fabric being cooled by the cooling drum.

References Cited (Backward Citations)

US4254182A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-22 1987-02-21 1987-08-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-22 1991-02-21 1991-08-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-22 1995-02-21 1995-08-23 $7700.00 Window Closed / Lapsed

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