Metal coating of abrasive particles

Claim 1

A method of metal coating diamond or cubic boron nitride particles, the metal being selected from the group consisting of titanium, manganese, chromium, vanadium, tungsten, molybdenum and niobium and being capable of forming a chemical bond with the particles, including the steps of providing a mass of metal for the coating in powdered form, of particle size in the range 125 to 37 microns and without having been subjected to an oxidation treatment, in contact with the particles so as to form a mixture consisting essentially of metal powder and the diamond or cubic boron nitride particles, with the metal powder present in a greater volume than the particles and with the particles being substantially uniformly distributed through the mass of metal powder, heat treating the metal powder and the particles in a non-oxidizing atmosphere at a temperature below the melting point of the metal by elevating the temperature of the powdered metal and the particles and maintaining the elevated temperature for a period of time sufficient to produce a loosely sintered mass and to allow the metal to deposit onto the particles and chemically bond thereto, and thereafter breaking up the loosely sintered mass and separating the metal-coated abrasive particles from the remaining metal particles.

Claim 2

A method of metal coating diamond or cubic boron nitride particles, the metal being selected from the group consisting of titanium, manganese, chromium, vanadium, tungsten, molybdenum and niobium and being capable of forming a chemical bond with the particles, including the steps of providing a mass of metal for the coating in powdered form, of particle size in the range 125 to 37 microns and without having been subjected to an oxidation treatment, in contact with the particles so as to form a mixture consisting essentially of metal powder and the diamond or cubic boron nitride particles, with the metal powder present in a greater volume than the particles and with the particles being substantially uniformly distributed through the mass of metal powder, heat treating the metal powder and the particles in a non-oxidizing atmosphere at a temperature below the melting point of the metal by elevating the temperature of the powdered metal and the particles and maintaining the elevated temperature for a period of time sufficient to produce a loosely sintered mass and to allow the metal to deposit onto the particles and chemically bond thereto, and thereafter breaking up the loosely sintered mass and separating the metal-coated abrasive particles from the remaining metal particles.

Claim 3

A method of coating diamond particles with titanium including the steps of providing a mass of titanium in powdered form of particle size in the range 125 to 37 microns in contact with the particles so as to form a mixture consisting essentially of titanium powder and the diamond or cubic boron nitride particles, with the metal powder present in a greater volume than the particles and with the particles being substantially uniformly distributed through the mass of metal powder, heat treating the mixture of titanium and diamond particles at a temperature below the melting point of titanium by elevating the temperature of the powdered titanium and the particles and maintaining the elevated temperature for a period of time sufficient to produce a loosely sintered mass and to allow the titanium to deposit onto the particles and chemically bond thereto, and thereafter breaking up the loosely sintered mass and separating the titanium-coated particles from the remaining titanium particles.

Claim 4

A method of coating diamond particles with titanium including the steps of providing a mass of titanium in powdered form of particle size in the range 125 to 37 microns in contact with the particles so as to form a mixture consisting essentially of titanium powder and the diamond or cubic boron nitride particles, with the metal powder present in a greater volume than the particles and with the particles being substantially uniformly distributed through the mass of metal powder, heat treating the mixture of titanium and diamond particles at a temperature below the melting point of titanium by elevating the temperature of the powdered titanium and the particles and maintaining the elevated temperature for a period of time sufficient to produce a loosely sintered mass and to allow the titanium to deposit onto the particles and chemically bond thereto, and thereafter breaking up the loosely sintered mass and separating the titanium-coated particles from the remaining titanium particles.

Claim 5

A method of metal coating abrasive particles of diamond or cubic boron nitride comprising: forming a mixture of the particles with a mass of powdered metal selected from the group consisting of titanium, manganese, chromium, vanadium, tungsten, molybdenum and niobium of particle size smaller than the abrasive particle size, such that the mixture consists essentially of the powdered metal and the abrasive particles, with the metal powder present in a greater volume than the particles and such that the abrasive particles are substantially uniformly distributed through the mass of metal powder; heating the mixture in a non-oxidising atmosphere to an elevated temperature below the melting point of the metal and sufficient to produce a loosely sintered mass and maintaining the elevated temperature for a period of time sufficient to allow the metal to deposit onto the particles and chemically bond thereto; and thereafter breaking up the loosely sintered mass and separating the metal-coated abrasive particles from the remaining metal particles.

Claim 6

A method of metal coating abrasive particles of diamond or cubic boron nitride comprising: forming a mixture of the particles with a mass of powdered metal selected from the group consisting of titanium, manganese, chromium, vanadium, tungsten, molybdenum and niobium of particle size smaller than the abrasive particle size, such that the mixture consists essentially of the powdered metal and the abrasive particles, with the metal powder present in a greater volume than the particles and such that the abrasive particles are substantially uniformly distributed through the mass of metal powder; heating the mixture in a non-oxidising atmosphere to an elevated temperature below the melting point of the metal and sufficient to produce a loosely sintered mass and maintaining the elevated temperature for a period of time sufficient to allow the metal to deposit onto the particles and chemically bond thereto; and thereafter breaking up the loosely sintered mass and separating the metal-coated abrasive particles from the remaining metal particles.

Claim 7

A method according to any one of claims 1, 2 or 3 wherein the temperature of heat treatment does not exceed 1000° C.

Claim 8

A method according to any one of claims 1, 2 or 3 wherein the elevated temperature is maintained for a period of less than 60 minutes.

Claim 9

A method according to any one of claims 1, 2 or 3 wherein the elevated temperature is maintained for a period of about 30 minutes.

Claim 10

A method according to any one of claims 1, 2 or 3 wherein the non-oxidising atmosphere is an inert gas or vacuum of 10 -4 Torr or higher.

Claim 11

A method according to any one of claims 1, 2 or 3 wherein the metal powder has a particle size in the range 88 to 74 microns.