Modifying the surface of cubic boron nitride particles

Claim 2

A process for producing cubic boron nitride abrasive particles having a rough adherent covering which comprises providing milling balls consisting essentially of plastic or elastomer having a diameter ranging from about one-sixteenth inch to about one-fourth inch, providing particles of a metal compound which is decomposible or reducible at atmospheric pressure at a temperature ranging from about 800° C to 1400° C to produce metal and gaseous product of decomposition, said metal compound being selected from the group consisting of molybdenum sulfide, tungsten sulfide, titanium sulfide, niobium sulfide, tantalum sulfide, chromium chloride, zirconium sulfide, and mixtures thereof, providing cubic boron nitride particles ranging in size from about 10 microns to 500 microns, milling said milling balls and said particles of metal compound and cubic boron nitride mechanically smearing a coating of said metal compound onto the surface of said cubic boron nitride particles coating said compound on at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particles, said milling balls having a shape and sufficient elasticity and resiliency to effect said mechanical smearing, recovering the metal compound-coated cubic boron nitride particles, and firing said metal compound-coated cubic boron nitride particles in a reducing or inert atmosphere at a temperature ranging from at least about 800° C to 1400° C decomposing or reducing the metal compound and producing said abrasive particles, said abrasive particle consisting essentially of a cubic boron nitride particle having a rough granular adherent covering consisting essentially of an outside surface coating ranging in composition from said metal to a mixture of boride and nitride of said metal with all mixtures of said metal and metal boride and nitride falling within said range, and a layer of a mixture of boride and nitride of said metal intermediate said surface coating and said cubic boron nitride particle chemically bonding said surface coating to said cubic boron nitride particle, said covering being discontinuous or continuous and covering from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particle.

Claim 3

The process according to claim 1 wherein said firing temperature ranges from about 1100° C to 1400° C producing penetration of the cubic boron nitride surface with tracks of said metal boride and nitride, and wherein said outside surface coating consists essentially of up to a minor amount of said metal and a mixture of said metal boride and nitride, and wherein said covering is significantly continuous with a significantly uniform fine granular structure with a multitude of furrows distributed therein running significantly parallel to each other.

Claim 4

A process for producing cubic boron nitride abrasive particles having a rough adherent covering which comprises providing milling balls consisting essentially of plastic or elastomer having a diameter ranging from about one-sixteenth inch to about one-fourth inch, providing particles of a metal compound which is decomposible or reducible at atmospheric pressure at a temperature ranging from about 800° C to 1400° C to produce metal and gaseous product of decomposition, said metal compound being selected from the group consisting of molybdenum sulfide, tungsten sulfide, titanium sulfide, niobium sulfide, tantalum sulfide, chromium chloride, zirconium sulfide, and mixtures thereof, milling said milling balls and said particles of metal compound producing a coating of said compound on the milling balls, milling the resulting metal compound-coated milling balls with cubic boron nitride particles ranging in size from about 10 microns to 500 microns, mechanically smearing a coating of said metal compound onto the surface of said cubic boron nitride particles coating said compound on at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particles, said milling balls having a shape and sufficient elasticity and resiliency to effect said mechanical smearing, recovering the metal compound-coated cubic boron nitride particles, and firing said metal compound-coated cubic boron nitride particles in a reducing or inert atmosphere at a temperature ranging from at least about 800° C to 1400° C decomposing or reducing the metal compound and producing said abrasive particles, said abrasive particle consisting essentially of a cubic boron nitride particle having a rough granular adherent covering consisting essentially of an outside surface coating ranging in composition from said metal to a mixture of boride and nitride of said metal with all mixtures of said metal and metal boride and nitride falling within said range and a layer of a mixture of boride and nitride of said metal intermediate said surface coating and said cubic boron nitride particle chemically bonding said surface coating to said cubic boron nitride, said covering being discontinuous or continuous and covering from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particle.

Claim 5

A process for producing cubic boron nitride abrasive particles having a rough adherent covering which comprises providing milling balls consisting essentially of plastic or elastomer having a diameter ranging from about one-sixteenth inch to about one-fourth inch, providing particles of a metal compound which is decomposible or reducible at atmospheric pressure at a temperature ranging from about 800° C to 1400° C to produce metal and gaseous product of decomposition, said metal compound being selected from the group consisting of molybdenum sulfide, tungsten sulfide, titanium sulfide, niobium sulfide, tantalum sulfide, chromium chloride, zirconium sulfide, and mixtures thereof, milling said milling balls and said particles of metal compound producing a coating of said compound on the milling balls, milling the resulting metal compound-coated milling balls with cubic boron nitride particles ranging in size from about 10 microns to 500 microns, mechanically smearing a coating of said metal compound onto the surface of said cubic boron nitride particles coating said compound on at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particles, said milling balls having a shape and sufficient elasticity and resiliency to effect said mechanical smearing, recovering the metal compound-coated cubic boron nitride particles, and firing said metal compound-coated cubic boron nitride particles in a reducing or inert atmosphere at a temperature ranging from at least about 800° C to 1400° C decomposing or reducing the metal compound and producing said abrasive particles, said abrasive particle consisting essentially of a cubic boron nitride particle having a rough granular adherent covering consisting essentially of an outside surface coating ranging in composition from said metal to a mixture of boride and nitride of said metal with all mixtures of said metal and metal boride and nitride falling within said range and a layer of a mixture of boride and nitride of said metal intermediate said surface coating and said cubic boron nitride particle chemically bonding said surface coating to said cubic boron nitride, said covering being discontinuous or continuous and covering from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particle.

Claim 6

A process for producing cubic boron nitride abrasive particles with a rough adherent covering which comprises providing milling balls consisting essentially of plastic or elastomer having a diameter ranging from about one-sixteenth inch to about one-fourth inch, providing particles of a metal compound which is decomposible or reducible at atmospheric pressure at a temperature ranging from about 800° C to 1400° C to produce metal and gaseous product of decomposition, said metal compound being selected from the group consisting of molybdenum sulfide, tungsten sulfide, titanium sulfide, niobium sulfide, tantalum sulfide, chromium chloride, zirconium sulfide, and mixtures thereof, providing cubic boron nitride particles ranging in size from about 10 microns to 500 microns, milling said milling balls and said particles of metal compound and cubic boron nitride mechanically smearing a coating of said metal compound onto the surface of said cubic boron nitride particles coating from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particles, said milling balls having a shape and sufficient elasticity and resiliency to effect said mechanical smearing, recovering the metal compound-coated cubic boron nitride particles, heating said metal compound-coated cubic boron nitride particles in air to oxidize said metal compound to metal oxide, and firing the resulting metal oxide-coated cubic boron nitride particles in a reducing atmosphere at a temperature ranging from at least about 800° C to about 1000° C reducing the metal compound and producing said abrasive particles, said abrasive particle consisting essentially of a cubic boron nitride particle having a rough granular adherent covering consisting essentially of an outside surface coating ranging in composition from said metal to a mixture of boride and nitride of said metal with all mixtures of said metal and metal boride and nitride falling within said range, and having a layer of a mixture of boride and nitride of said metal intermediate said surface coating and said cubic boron nitride particle chemically bonding said surface coating to said cubic boron nitride particle, said covering being discontinuous or continuous and covering from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particle.

Claim 7

A process for producing cubic boron nitride abrasive particles with a rough adherent covering which comprises providing milling balls consisting essentially of plastic or elastomer having a diameter ranging from about one-sixteenth inch to about one-fourth inch, providing particles of a metal compound which is decomposible or reducible at atmospheric pressure at a temperature ranging from about 800° C to 1400° C to produce metal and gaseous product of decomposition, said metal compound being selected from the group consisting of molybdenum sulfide, tungsten sulfide, titanium sulfide, niobium sulfide, tantalum sulfide, chromium chloride, zirconium sulfide, and mixtures thereof, providing cubic boron nitride particles ranging in size from about 10 microns to 500 microns, milling said milling balls and said particles of metal compound and cubic boron nitride mechanically smearing a coating of said metal compound onto the surface of said cubic boron nitride particles coating from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particles, said milling balls having a shape and sufficient elasticity and resiliency to effect said mechanical smearing, recovering the metal compound-coated cubic boron nitride particles, heating said metal compound-coated cubic boron nitride particles in air to oxidize said metal compound to metal oxide, and firing the resulting metal oxide-coated cubic boron nitride particles in a reducing atmosphere at a temperature ranging from at least about 800° C to about 1000° C reducing the metal compound and producing said abrasive particles, said abrasive particle consisting essentially of a cubic boron nitride particle having a rough granular adherent covering consisting essentially of an outside surface coating ranging in composition from said metal to a mixture of boride and nitride of said metal with all mixtures of said metal and metal boride and nitride falling within said range, and having a layer of a mixture of boride and nitride of said metal intermediate said surface coating and said cubic boron nitride particle chemically bonding said surface coating to said cubic boron nitride particle, said covering being discontinuous or continuous and covering from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particle.

Claim 8

An abrasive particle consisting essentially of cubic boron nitride particle having a rough adherent flaky granular covering, said covering consisting essentially of an outside surface coating ranging in composition from metal to a mixture of boride and nitride of said metal with all mixtures of said metal and metal boride and nitride falling within said range, and a layer of a mixture of boride and nitride of said metal intermediate said surface coating and said cubic boron nitride particle bonding said surface coating to said cubic boron nitride particle, said metal being selected from the group consisting of molybdenum, tungsten, titanium, niobium, tantalum, chromium, zirconium and alloys thereof, said covering ranging in structure from non-uniform to substantially uniform and from discontinuous to continuous and covering from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particle.

Claim 9

An abrasive particle consisting essentially of cubic boron nitride particle having a rough adherent flaky granular covering, said covering consisting essentially of an outside surface coating ranging in composition from metal to a mixture of boride and nitride of said metal with all mixtures of said metal and metal boride and nitride falling within said range, and a layer of a mixture of boride and nitride of said metal intermediate said surface coating and said cubic boron nitride particle bonding said surface coating to said cubic boron nitride particle, said metal being selected from the group consisting of molybdenum, tungsten, titanium, niobium, tantalum, chromium, zirconium and alloys thereof, said covering ranging in structure from non-uniform to substantially uniform and from discontinuous to continuous and covering from at least 50 percent to about 100 percent of the surface area of said cubic boron nitride particle.

Claim 10

An abrasive particle according to claim 5 wherein said outside surface coating consists essentially of up to a minor amount of said metal and a mixture of boride and nitride of said metal, and wherein said covering is significantly continuous with a significantly uniform fine granular structure with a multitude of furrows distributed therein running significantly parallel to each other, said covering also being bonded to the cubic boron nitride particle by tracks of said metal boride and nitride penetrating the cubic boron nitride surface.