Cylinder head gasket with expanded graphite filler

Claim 2

An improved cylinder head gasket assembly for an internal combustion engine adapted to be positioned between an engine head and an engine block, said gasket assembly defining at least one combustion opening, said gasket assembly comprising: a main body portion comprising a central metallic core having first and second main surfaces and composite facing layer on each of said main surfaces and overlying the substantial majority of each of said surfaces, said central metallic core defining said combustion opening and said facing layers being spaced away from said combustion opening and defining zones surrounding said combustion opening essentially devoid of facing layers, an annular embossment in said core surrounding said combustion opening intermediate said combustion opening and said facing layers, said embossment comprising an annular projection extending outwardly of one main core surface and an annular recess extending inwardly of said other main core surface, and compressible, flexible expanded graphite disposed in and at least partially filling said annular recess, whereby when said gasket assembly is disposed and compressed between an engine head and an engine block, said embossment is compressed and said flexible expanded graphite is compressed to effect a seal in the zone of the embossment between said head and said block to minimize leakage and enhance the sealing effect of the gasket assembly at said combustion opening and to minimize degradation of the seal effected thereat.

Claim 3

An improved cylinder head gasket assembly in accordance with claim 1, wherein said gasket assembly further includes armor for said combustion opening, and wherein the periphery of said combustion opening is embraced by said armor, whereby the expanded graphite is compressed between said armor and said core, thereby to enhance the sealing effect of the gasket assembly between said head and said block.

Claim 4

An improved cylinder head gasket assembly in accordance with claim 1, wherein there is provided a second annular embossment in said core surrounding said combustion opening intermediate said combustion opening and said facing layers, said second embossment comprising a second annular projection extending outwardly of one main core surface and a second annular recess extending inwardly of said other main core surface, and compressible, flexible expanded graphite disposed in and at least partially filling said second annular recess, whereby when said gasket assembly is disposed and compressed between an engine head and an engine block, said second embossment and said flexible expanded graphite in said second recess are compressed to effect a secondary seal in the zone of said combustion opening between said head and said block to minimize leakage and enhance the sealing effect of the gasket assembly at said combustion opening and to minimize degradation of the seal effected thereat.

Claim 5

An improved cylinder head gasket assembly in accordance with claim 3, wherein said gasket assembly further includes armor for said combustion opening, and wherein the periphery of said combustion opening is embraced by said armor, whereby the expanded graphite in each of said recesses is compressed between said armor and said core, thereby to enhance the sealing effect of the gasket assembly between said head and said block.

Claim 6

An improved cylinder head gasket assembly in accordance with claim 3, wherein said recess and said second recess are oppositely directed and open outwardly of opposite main surfaces of said metallic core.

Claim 7

An improved head gasket assembly in accordance with claim 3 wherein said first annular embossment is spaced closer to said combustion opening than is said second annular embossment and the quantity of expanded graphite in said first embossment is at least about twice as much as in said second embossment, wherein said first embossment provides a primary combustion opening seal and said second embossment provides a secondary combustion opening seal.

Claim 8

An improved cylinder head gasket assembly for an internal combustion engine adapted to be positioned between an engine head and an engine block, said gasket assembly defining at least two spaced apart adjacent combustion openings, said gasket assembly comprising: a main body portion comprising a central metallic core having first and second main surfaces and composite facing layer on each of said main surfaces and overlying the substantial majority of each of said surfaces, said central metallic core defining said combustion openings and said facing layers being spaced away from said combustion openings and defining zones surrounding said combustion openings essentially devoid of facing layers, an annular embossment in said core surrounding each said combustion opening intermediate said combustion opening and said facing layers, said embossment comprising an annular projection extending outwardly of one main core surface and an annular recess extending inwardly of said other main core surface, and compressible, flexible expanded graphite disposed in and at least partially filling said annular recess, and armor for said combustion openings and wherein said peripheries of said combustion openings are embraced by said armor, whereby when said gasket assembly is disposed and compressed between an engine head and an engine block, said embossment is compressed and said flexible expanded graphite is compressed to effect a seal in the zone of the embossment between said head and said block to minimize leakage and enhance the sealing effect of the gasket assembly at the combustion openings.

Claim 9

An improved cylinder head gasket assembly for an internal combustion engine adapted to be positioned between an engine head and an engine block, said gasket assembly defining at least two spaced apart adjacent combustion openings, said gasket assembly comprising: a main body portion comprising a central metallic core having first and second main surfaces and composite facing layer on each of said main surfaces and overlying the substantial majority of each of said surfaces, said central metallic core defining said combustion openings and said facing layers being spaced away from said combustion openings and defining zones surrounding said combustion openings essentially devoid of facing layers, an annular embossment in said core surrounding each said combustion opening intermediate said combustion opening and said facing layers, said embossment comprising an annular projection extending outwardly of one main core surface and an annular recess extending inwardly of said other main core surface, and compressible, flexible expanded graphite disposed in and at least partially filling said annular recess, and armor for said combustion openings and wherein said peripheries of said combustion openings are embraced by said armor, whereby when said gasket assembly is disposed and compressed between an engine head and an engine block, said embossment is compressed and said flexible expanded graphite is compressed to effect a seal in the zone of the embossment between said head and said block to minimize leakage and enhance the sealing effect of the gasket assembly at the combustion openings.

Claim 10

An improved cylinder head gasket assembly in accordance with claim 7, wherein there is provided a second annular embossment in said core surrounding said combustion opening intermediate said combustion opening and said facing layers, said second embossment comprising a second annular projection extending outwardly of one main core surface and a second annular recess extending inwardly of said other main core surface, and compressible, flexible expanded graphite disposed in and at least partially filling said second annular recess, whereby when said gasket assembly is disposed and compressed between an engine head and an engine block, said second embossment and said flexible expanded graphite in said second recess are compressed to effect a secondary seal in the zone of said combustion opening between said head and said block to minimize leakage and enhance the sealing effect of the gasket assembly at said combustion opening and to minimize degradation of the seal effected thereat.

Claim 11

An improved cylinder head gasket assembly in accordance with claim 8, wherein said recess and said second recess are oppositely directed and open outwardly of opposite main surfaces of said metallic core.

Claim 12

An improved head gasket assembly in accordance with claim 9 wherein said first annular embossment is spaced closer to said combustion opening than is said second annular embossment and the quantity of expanded graphite in said first embossment is at least about twice as much as in said second embossment, wherein said first embossment provides a primary combustion opening seal and said second embossment provides a secondary combustion opening seal.