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US4395299A Expired / Lapsed US ⏱️ 0.0 years remaining

Bonded bulk graphite and process for bonding

Assignee: United States Department of the Army
•
Filing: 1981-08-21
•
Granted: 1983-07-26
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Expires: 2001-08-21
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Abstract

Abstract Bulk pieces of graphite bonded with a graphitizable binder comprising a liquid crystalline component of pitch, which softens at about 240 DEG C. and becomes very fluid at about 300 DEG C. to about 500 DEG C. The bonded graphite pieces appear as a monolithic material even under 1000x magnification. The bonding is effected under vacuum or in an inert atmosphere at temperatures of from about 700 DEG C. to about 3000 DEG C., usually about 1000 DEG C. to about 1500 DEG C., under pressure of from about 20 psi to about 1000 psi applied in a direction normal to the bonding surface.

Inventors

  • 👤 Dennis M. Riggs
  • 👤 Edward L. Harvey

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 14:39
CPC Classifications
C; C09; C09J; C09J5/00; C09J5/06; C09J195/00; Y; Y10; Y10T; Y10T428/00; Y10T428/30

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 133 words
A process for bonding graphite pieces together wherein a graphitizable binder consisting essentially of a liquid crystalline component of pitch obtained by extracting an isotropic pitch with a hydrocarbon solvent to yield a solvent insoluble fraction which softens at about 240° C. and becomes very fluid at about 300° C. to about 500° C. is spread uniformly over at least one of the two graphite surfaces to be bonded together, the pieces are then joined and held in intimate contact and the entire assemblage is heated under vacuum or in an inert atmosphere to a temperature in the range of from about 700° C. to about 3000° C. under a pressure of from about 20 psi to about 1000 psi applied in a direction normal to the bond interface until bonding is effected.
Claim 2
Dependent Claim 133 words
A process for bonding graphite pieces together wherein a graphitizable binder consisting essentially of a liquid crystalline component of pitch obtained by extracting an isotropic pitch with a hydrocarbon solvent to yield a solvent insoluble fraction which softens at about 240° C. and becomes very fluid at about 300° C. to about 500° C. is spread uniformly over at least one of the two graphite surfaces to be bonded together, the pieces are then joined and held in intimate contact and the entire assemblage is heated under vacuum or in an inert atmosphere to a temperature in the range of from about 700° C. to about 3000° C. under a pressure of from about 20 psi to about 1000 psi applied in a direction normal to the bond interface until bonding is effected.
Claim 3
Dependent Claim 58 words
A process according to claim 1 wherein the heating process is in two stages, the first stage being gradually heating the article to a temperature of about 550° C. and maintaining said temperature for a short time period followed by a second heating to a temperature in the range of from about 700° C. to about 3000° C.
Claim 4
Dependent Claim 34 words
A process according to claim 2 wherein the assembly is heated at a temperature of from about 1000° C. to about 1500° C. under a pressure of about 200 psi until bonding is effected.
Claim 5
Dependent Claim 15 words
A process according to claim 3 wherein the process is carried out in a vacuum.
Claim 6
Dependent Claim 27 words
A process according to claim 4 wherein the thickness of the binder is of the order of 1/16 inch and the assembly is wrapped prior to heating.

References Cited (Backward Citations)

SU116653A1 Cited
DE1107578B Cited
US3275488A Cited
FR1406554A Cited
US3239403A Cited
US3573086A Cited
BE744260A Cited
US3616045A Cited
US3682686A Cited
US4208267A Cited
US4279952A Cited
US4226900A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-07-25 1987-01-24 1987-07-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-07-25 1991-01-24 1991-07-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-07-25 1995-01-24 1995-07-26 $7700.00 Window Closed / Lapsed

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