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US4394248A Expired / Lapsed US ⏱️ 0.0 years remaining

Coal liquefaction process

Assignee: Honeywell UOP LLC
•
Filing: 1981-09-18
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Granted: 1983-07-19
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Expires: 2001-09-18
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Abstract

Abstract A process for liquefying coal which comprises contacting coal and solvent in the presence of a residual oil containing asphaltenes and at least one finely divided, unsupported metal sulfide and recovering valuable liquid hydrocarbon products from the resulting liquid coal extract.

Inventors

  • 👤 John G. Gatsis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 06:12
CPC Classifications
C; C10; C10G; C10G1/00; C10G1/08; C10G1/083

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 49 words
A process for producing hydrogen-enriched hydrocarbonaceous products from coal which comprises: (a) contacting said coal in a solvent extraction zone at solvent extraction conditions with a solvent, hydrogen and a residual oil containing asphaltenes and at least one finely divided, unsupported metal sulfide; and (b) recovering hydrogen-enriched hydrocarbonaceous products.
Claim 2
Dependent Claim 49 words
A process for producing hydrogen-enriched hydrocarbonaceous products from coal which comprises: (a) contacting said coal in a solvent extraction zone at solvent extraction conditions with a solvent, hydrogen and a residual oil containing asphaltenes and at least one finely divided, unsupported metal sulfide; and (b) recovering hydrogen-enriched hydrocarbonaceous products.
Claim 3
Dependent Claim 14 words
The process of claim 1 wherein said residual oil is atmospheric crude tower bottoms.
Claim 4
Dependent Claim 13 words
The process of claim 1 wherein said residual oil is vacuum tower bottoms.
Claim 5
Dependent Claim 13 words
The process of claim 1 wherein said residual oil is a catalyst sludge.
Claim 6
Dependent Claim 23 words
The process of claim 4 wherein said catalyst sludge is obtained from a slurry catalyst process which hydrotreats a high metals content hydrocarbon.
Claim 7
Dependent Claim 54 words
The process of claim 1 wherein said solvent extraction conditions include a temperature from about 400° F. to about 900° F., a pressure from about 500 to about 5,000 psig, a solvent to coal weight ratio from about 0.1 to about 10 and a residence time from about 30 seconds to about 10 hours.
Claim 8
Dependent Claim 20 words
The process of claim 1 wherein the residual oil to coal weight ratio is from about 0.01 to about 10.
Claim 9
Dependent Claim 24 words
The process of claim 1 wherein said residual oil contains from about 0.01 to about 20 weight percent metal based on the elemental metal.
Claim 10
Dependent Claim 24 words
The process of claim 1 wherein said residual oil contains from about 2.0 to about 10 weight percent metal based on the elemental metal.
Claim 11
Dependent Claim 13 words
The process of claim 1 wherein said metal is a Group V-B metal.
Claim 12
Dependent Claim 13 words
The process of claim 1 wherein said metal is a Group VI-B metal.
Claim 13
Dependent Claim 13 words
The process of claim 1 wherein said metal is a Group VIII metal.
Claim 14
Dependent Claim 12 words
The process of claim 1 wherein said Group V-B metal is vanadium.
Claim 15
Dependent Claim 12 words
The process of claim 1 wherein said Group VI-B metal is molybdenum.
Claim 16
Dependent Claim 12 words
The process of claim 1 wherein said Group VIII metal is nickel.
Claim 17
Dependent Claim 15 words
The process of claim 1 wherein said solvent comprises hydrocarbons previously derived from coal liquefaction.
Claim 18
Dependent Claim 11 words
The process of claim 1 wherein said solvent comprises naphthalenic hydrocarbons.
Claim 19
Dependent Claim 24 words
The process of claim 1 wherein the finely divided, unsupported metal sulfide has a nominal diameter from about one micron to about 2000 microns.
Claim 20
Dependent Claim 26 words
The process of claim 1 wherein said solvent comprises a hydrogenated coal oil which has been hydrogenated to convert at least about 80% of the asphaltenes.
Claim 21
Dependent Claim 32 words
The process of claim 1 wherein said hydrogen is admixed with hydrogen sulfide in an amount to provide a hydrogen to hydrogen sulfide molar ratio of from about 2 to about 200.
Claim 22
Dependent Claim 32 words
The process of claim 1 wherein said hydrogen is admixed with hydrogen sulfide in an amount to provide a hydrogen to hydrogen sulfide molar ratio of from about 4 to about 100.

References Cited (Backward Citations)

DE2444827A1 Cited
US4219403A Cited
DE2729508A1 Cited
US4298454A Cited
US4149959A Cited
DE2713026A1 Cited
US4338183A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-07-18 1987-01-17 1987-07-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-07-18 1991-01-17 1991-07-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-07-18 1995-01-17 1995-07-19 $7700.00 Window Closed / Lapsed

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