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Catalyst component for use in the polymerization of α-olefins and a method of using the same

Assignee: Tonen General Sekiyu KK
•
Filing: 1980-09-26
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Granted: 1983-06-28
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Expires: 2000-09-26
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Abstract

Abstract A supported titanium catalyst component is produced by cogrinding an organo aluminum catalyst component with a supported titanium (IV) halide on a magnesium halide. The resulting supported titanium halide catalyst component, when employed with an organo aluminum catalyst component to form a catalyst system is highly useful for the stereoregular polymerization of α-olefins as well as the copolymerization of α-olefins.

Inventors

  • 👤 Masafumi Imai
  • 👤 Hiroshi Ueno
  • 👤 Naomi Inaba
  • 👤 Makoto Yoda
  • 👤 Shozo Wada

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 14:29
CPC Classifications
C; C08; C08F; C08F10/00; Y; Y10; Y10S; Y10S526/00; Y10S526/903; Y10S526/904; Y10S526/906

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 154 words
A process for the polymerization of α-olefins, which comprises subjecting α-olefins to homopolymerization or to copolymerization with ethylene or other α-olefins in the presence of a catalyst comprising: (a) a titanium-containing solid catalyst component which is produced by a process comprising: adding from 0.05 to 5 moles per gram atom titanium of tributylaluminum or said aluminum compound complexed with ethyl benzoate to a supported titanium (IV) halide on magnesium halide; subjecting the mixture to mechanical grinding treatment in the presence of ethylene or propylene to yield a titanium-containing solid catalyst component prepolymerized with from about 0.5 to 100% by weight of polymer; subjecting the prepolymerized titanium-containing solid catalyst component to a further grinding treatment in vacuum, an inert gas or an inert solvent; and recovering the resulting titanium-containing solid catalyst component; and (b) an organo aluminum catalyst component prepared by subjecting an organo aluminum compound and an electron donative compound to a mixing treatment.
Claim 2
Dependent Claim 154 words
A process for the polymerization of α-olefins, which comprises subjecting α-olefins to homopolymerization or to copolymerization with ethylene or other α-olefins in the presence of a catalyst comprising: (a) a titanium-containing solid catalyst component which is produced by a process comprising: adding from 0.05 to 5 moles per gram atom titanium of tributylaluminum or said aluminum compound complexed with ethyl benzoate to a supported titanium (IV) halide on magnesium halide; subjecting the mixture to mechanical grinding treatment in the presence of ethylene or propylene to yield a titanium-containing solid catalyst component prepolymerized with from about 0.5 to 100% by weight of polymer; subjecting the prepolymerized titanium-containing solid catalyst component to a further grinding treatment in vacuum, an inert gas or an inert solvent; and recovering the resulting titanium-containing solid catalyst component; and (b) an organo aluminum catalyst component prepared by subjecting an organo aluminum compound and an electron donative compound to a mixing treatment.
Claim 3
Dependent Claim 21 words
The process as claimed in claim 1, wherein the ethylene or propylene is diluted with an inert gas and/or inert solvent.
Claim 4
Dependent Claim 23 words
The process as claimed in claim 1, wherein the further mechanical grinding treatment is carried out in the presence of an inert gas.
Claim 5
Dependent Claim 191 words
A process for the polymerization of α-olefins, which comprises subjecting α-olefins to homopolymerization or to copolymerization with ethylene or other α-olefins in the presence of a catalyst comprising: (a) a titanium-containing solid catalyst component which is obtained by a process comprising: adding from about 0.05 to 5 moles per gram atom titanium of tributylaluminum or tributylaluminum/ethylbenzoate complex to a supported titanium (IV) halide on magnesium halide, said titanium (IV) halide or magnesium halide comprising a ball milled product of a mixture of magnesium halide, titanium (IV) halide, ethyl benzoate, and hexachloroethane or Si q X 2q+2 wherein q is an integer of from 1 to 10 and X is halogen; subjecting the mixture to mechanical grinding treatment in the presence of ethylene or propylene to yield a titanium-containing solid component prepolymerized with from about 0.5 to 100% by weight of polymer; subjecting the prepolymerized titanium-containing solid component to a further grinding treatment in vacuum, an inert gas or an inert solvent; and recovering the resulting titanium-containing solid catalyst component; and (b) an organo aluminum catalyst component prepared by subjecting an organo aluminum compound and electron donative compond to a mixing treatment.
Claim 6
Dependent Claim 191 words
A process for the polymerization of α-olefins, which comprises subjecting α-olefins to homopolymerization or to copolymerization with ethylene or other α-olefins in the presence of a catalyst comprising: (a) a titanium-containing solid catalyst component which is obtained by a process comprising: adding from about 0.05 to 5 moles per gram atom titanium of tributylaluminum or tributylaluminum/ethylbenzoate complex to a supported titanium (IV) halide on magnesium halide, said titanium (IV) halide or magnesium halide comprising a ball milled product of a mixture of magnesium halide, titanium (IV) halide, ethyl benzoate, and hexachloroethane or Si q X 2q+2 wherein q is an integer of from 1 to 10 and X is halogen; subjecting the mixture to mechanical grinding treatment in the presence of ethylene or propylene to yield a titanium-containing solid component prepolymerized with from about 0.5 to 100% by weight of polymer; subjecting the prepolymerized titanium-containing solid component to a further grinding treatment in vacuum, an inert gas or an inert solvent; and recovering the resulting titanium-containing solid catalyst component; and (b) an organo aluminum catalyst component prepared by subjecting an organo aluminum compound and electron donative compond to a mixing treatment.
Claim 7
Dependent Claim 19 words
The process of claim 4, wherein the ethylene or propylene is diluted with an inert gas and/or inert solvent.
Claim 8
Dependent Claim 21 words
The process of claim 5, wherein the further mechanical grinding treatment is carried out in the presence of an inert gas.

References Cited (Backward Citations)

US4107413A Cited
US4187196A Cited
US4107415A Cited
US4115319A Cited
US4252929A Cited
US4250285A Cited
US4187385A Cited
US4242231A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-06-27 1986-12-27 1987-06-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-06-27 1990-12-27 1991-06-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-06-27 1994-12-27 1995-06-28 $7700.00 Window Closed / Lapsed

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