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Alumina-alumina composite

Assignee: General Electric Co
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Filing: 1982-02-22
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Granted: 1983-06-28
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Expires: 2002-02-22
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Abstract

Abstract Multifilament fibers of alumina are fabricated into a multi-directional preform which is densified through repeated infiltration with an aqueous solution of colloridal alumina, dried and fired.

Inventors

  • 👤 James P. Brazel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 12:22
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/01; C04B35/10; C04B35/111; C04B35/117; B; B28; B28B; B28B1/00; B28B1/002; B28B19/00; B28B23/00; B28B23/0006; C04B35/71; C04B35/78; C04B35/80; C04B2235/00; C04B2235/02; C04B2235/50; C04B2235/52; C04B2235/5208; C04B2235/5216; C04B2235/522; C04B2235/5224; C04B2235/5268; C04B2235/60; C04B2235/616; C04B2235/70; C04B2235/74; C04B2235/77; C04B2235/96; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24058; Y10T428/24124; Y10T428/29; Y10T428/2913

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 43 words
An alumina-alumina composite comprising: a plurality of alumina fibers arranged parallel to at least three axial directions; each of said fibers comprising a plurality of alumina filaments in a matrix of alumina; and said plurality of fibers further contained in an alumina matrix.
Claim 2
Dependent Claim 43 words
An alumina-alumina composite comprising: a plurality of alumina fibers arranged parallel to at least three axial directions; each of said fibers comprising a plurality of alumina filaments in a matrix of alumina; and said plurality of fibers further contained in an alumina matrix.
Claim 3
Dependent Claim 75 words
An alumina-alumina composite comprising: a plurality of alumina fibers oriented in at least three directions in a regular pattern with the fibers oriented in one direction positioned adjacent to fibers oriented in at least two of the other directions; a matrix of alumina enveloping said fibers and interspersed between the filaments forming said fibers; said fibers being a polycrystalline form of alumina; and said matrix being a combination of glassy and gamma forms of alumina.
Claim 4
Dependent Claim 75 words
An alumina-alumina composite comprising: a plurality of alumina fibers oriented in at least three directions in a regular pattern with the fibers oriented in one direction positioned adjacent to fibers oriented in at least two of the other directions; a matrix of alumina enveloping said fibers and interspersed between the filaments forming said fibers; said fibers being a polycrystalline form of alumina; and said matrix being a combination of glassy and gamma forms of alumina.
Claim 5
Dependent Claim 15 words
An alumina-alumina composite in accordance with claims 1 or 2 wherein: said fibers are α-alumina.
Claim 6
Dependent Claim 20 words
An alumina-alumina composite in accordance with claims 1 or 2 wherein: said matrix is predominantly a non-crystalline form of alumina.
Claim 7
Dependent Claim 15 words
An alumina-alumina composite in accordance with claim 2 wherein: one of said directions is circumferential.
Claim 8
Dependent Claim 13 words
An alumina-alumina composite in accordance with claim 2 wherein: said fibers are multi-filament.
Claim 9
Independent Claim 51 words
The method of fabricating a three-dimensional alumina-alumina composite comprising: assembling a plurality of alumina fibers into a preform wherein said fibers have at least three directions; and forming an alumina matrix on said preform by repeated cycles of: a. infiltration with a sol of alumina, and b. heating the infiltrated preform.
Claim 10
Independent Claim 51 words
The method of fabricating a three-dimensional alumina-alumina composite comprising: assembling a plurality of alumina fibers into a preform wherein said fibers have at least three directions; and forming an alumina matrix on said preform by repeated cycles of: a. infiltration with a sol of alumina, and b. heating the infiltrated preform.
Claim 11
Independent Claim 102 words
The method of fabricating a three dimensional alumina-alumina composite comprising: forming a plurality of rigidized rods of alumina by coating a fiber having a multiplicity of α-alumina filaments with a temporary binder drawing said rods through a protrusion die, and drying the binder; assembling said rigidized rods into a preform structure in which said rods are positioned in a parallel arrangement with at least three directions; removing said temporary binder by pyrolyzing; and forming an alumina matrix on said preform by repeated cycles of: a. infiltration with a sol of alumina, b. drying to remove the liquid, and c. firing said structure.
Claim 12
Independent Claim 102 words
The method of fabricating a three dimensional alumina-alumina composite comprising: forming a plurality of rigidized rods of alumina by coating a fiber having a multiplicity of α-alumina filaments with a temporary binder drawing said rods through a protrusion die, and drying the binder; assembling said rigidized rods into a preform structure in which said rods are positioned in a parallel arrangement with at least three directions; removing said temporary binder by pyrolyzing; and forming an alumina matrix on said preform by repeated cycles of: a. infiltration with a sol of alumina, b. drying to remove the liquid, and c. firing said structure.
Claim 13
Independent Claim 98 words
The method of fabricating a three dimensional alumina-alumina composite comprising: forming a plurality of rigidized rods of alumina by coating a fiber having a multiplicity of alumina filaments with an acrylic resin, drawing said rods through a protrusion die, and drying the resin; assembling said rigidized rods into a preform structure in which said rods are positioned in a parallel arrangement with at least three directions; and forming an alumina matrix on said preform by repeated cycles of: a. infiltration with an aqueous solution of colloidal alumina, b. drying to remove the water, and c. firing said structure.
Claim 14
Independent Claim 98 words
The method of fabricating a three dimensional alumina-alumina composite comprising: forming a plurality of rigidized rods of alumina by coating a fiber having a multiplicity of alumina filaments with an acrylic resin, drawing said rods through a protrusion die, and drying the resin; assembling said rigidized rods into a preform structure in which said rods are positioned in a parallel arrangement with at least three directions; and forming an alumina matrix on said preform by repeated cycles of: a. infiltration with an aqueous solution of colloidal alumina, b. drying to remove the water, and c. firing said structure.
Claim 15
Dependent Claim 15 words
The method in accordance with claim 7, 8 or 9 wherein: said fiber is α-alumina.

References Cited (Backward Citations)

US3573150A Cited
US4168337A Cited
US4092194A Cited
US4209560A Cited
US4268560A Cited
US4268562A Cited
US5252588A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-06-27 1986-12-27 1987-06-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-06-27 1990-12-27 1991-06-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-06-27 1994-12-27 1995-06-28 $7700.00 Window Closed / Lapsed

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