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US4389385A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of porous gels and ceramic materials

Assignee: Ricardo AEA Ltd
•
Filing: 1980-02-01
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Granted: 1983-06-21
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Expires: 2000-02-01
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Abstract

Abstract The invention relates to gels produced by dispersing solid primary particles of an inorganic substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles and drying the sol to produce a porous gel. The gels find applications in chromatography. Calcined gels give porous ceramic materials suitable for use as catalyst supports.

Inventors

  • 👤 John D. F. Ramsay

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 22:57
CPC Classifications
B; B01; B01J; B01J13/00; B01J13/0052; B01J13/0056; B01J20/00; B01J20/02; B01J20/06; B01J20/08; B01J20/10; B01J20/103; B82; B82Y; B82Y30/00; C; C01; C01G; C01G23/00; C01G23/04; C01G23/047; C01G25/00; C01G25/02; C01P; C01P2004/00; C01P2004/30; C01P2004/32; C01P2004/50; C01P2004/60; C01P2004/64; C01P2006/00; C01P2006/12; C01P2006/13; C01P2006/14; C01P2006/16; C01P2006/60

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 106 words
A process for the production of a porous gel of an inorganic substance without hydrothermal treatment to enlarge the pores, which comprises adding solid primary particles of the substance, produced by a vapor phase condensation method, to a quantity of liquid sufficient to form a sol, and dispersing the solid primary particles therein to form a sol containing colloidal particles which are aggregates of the primary particles, and drying the sol to produce a porous gel having a porosity of at least 0.70 and with 70 percent of the pore volume contained within pores having a size in the range of ±25 percent of the mean.
Claim 2
Dependent Claim 106 words
A process for the production of a porous gel of an inorganic substance without hydrothermal treatment to enlarge the pores, which comprises adding solid primary particles of the substance, produced by a vapor phase condensation method, to a quantity of liquid sufficient to form a sol, and dispersing the solid primary particles therein to form a sol containing colloidal particles which are aggregates of the primary particles, and drying the sol to produce a porous gel having a porosity of at least 0.70 and with 70 percent of the pore volume contained within pores having a size in the range of ±25 percent of the mean.
Claim 3
Dependent Claim 24 words
A process as claimed in claim 1 wherein the solid primary particles are substantially spherical, non-aggregated and non-hydrated prior to mixing with the liquid.
Claim 4
Dependent Claim 22 words
A process as claimed in claim 1 wherein the solid primary particles are those produced by flame hydrolysis of a metal halide.
Claim 5
Dependent Claim 23 words
A process as claimed in claim 1 wherein the particle size of the solid primary particle is in the size range 4-50 nm.
Claim 6
Dependent Claim 24 words
A process as claimed in claim 1 wherein the solid primary particles are of alumina, or of silica, or of titania, or of zirconia.
Claim 7
Dependent Claim 17 words
A process as claimed in claim 1 wherein the solid primary particles are of a refractory oxide.
Claim 8
Dependent Claim 25 words
A process as claimed in claim 1 wherein the sol is dried in the form of droplets thereby to give porous gel particles after drying.
Claim 9
Dependent Claim 15 words
A process as claimed in claim 7 wherein the sol is dried by spray drying.
Claim 10
Dependent Claim 21 words
A process as claimed in claim 7 wherein the porous gel particles are subjected to a size classification process after formation.
Claim 11
Dependent Claim 22 words
A process as claimed in claim 1 wherein the sol contains less than about 25 percent (weight per volume) of primary particles.
Claim 12
Dependent Claim 114 words
A process for the production of a porous ceramic material comprising adding solid primary particles of an inorganic substance, produced by a vapor phase condensation method, to a quantity of liquid sufficient to form a sol and dispersing the solid primary particles therein to form a sol containing colloidal particles which are aggregates of the primary particles, drying the sol to produce a porous gel without hydrothermal treatment to enlarge the pores, the gel having a porosity of at least 0.70, and with 70 percent of the pore volume contained within pores having a size in the range of ±25 percent of the mean, and heating the gel to form a porous ceramic material.
Claim 13
Dependent Claim 114 words
A process for the production of a porous ceramic material comprising adding solid primary particles of an inorganic substance, produced by a vapor phase condensation method, to a quantity of liquid sufficient to form a sol and dispersing the solid primary particles therein to form a sol containing colloidal particles which are aggregates of the primary particles, drying the sol to produce a porous gel without hydrothermal treatment to enlarge the pores, the gel having a porosity of at least 0.70, and with 70 percent of the pore volume contained within pores having a size in the range of ±25 percent of the mean, and heating the gel to form a porous ceramic material.
Claim 14
Dependent Claim 141 words
A process for the production of a porous gel of an inorganic substance having selected pore size and specific surface area properties without hydrothermal treatment to enlarge the pores, comprising adding solid primary particles of the substance, produced by a vapor phase condensation method, to a quantity of liquid sufficient to form a sol and dispersing the solid primary particles therein to form a sol containing colloidal particles which are aggregates of the primary particles, and drying the sol to produce a porous gel having a porosity of at least 0.70 and with 70 percent of the pore volume contained within pores having a size in the range of ±25 percent of the mean, said solid primary particles being selected to be of a size appropriate for producing the selected pore size and specific surface area properties in the porous gel.
Claim 15
Dependent Claim 141 words
A process for the production of a porous gel of an inorganic substance having selected pore size and specific surface area properties without hydrothermal treatment to enlarge the pores, comprising adding solid primary particles of the substance, produced by a vapor phase condensation method, to a quantity of liquid sufficient to form a sol and dispersing the solid primary particles therein to form a sol containing colloidal particles which are aggregates of the primary particles, and drying the sol to produce a porous gel having a porosity of at least 0.70 and with 70 percent of the pore volume contained within pores having a size in the range of ±25 percent of the mean, said solid primary particles being selected to be of a size appropriate for producing the selected pore size and specific surface area properties in the porous gel.

References Cited (Backward Citations)

US3103495A Cited
US2535948A Cited
GB713211A Cited
US2900349A Cited
US3086845A Cited
GB1362331A Cited
US4150101A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-06-20 1986-12-20 1987-06-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-06-20 1990-12-20 1991-06-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-06-20 1994-12-20 1995-06-21 $7700.00 Window Closed / Lapsed

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