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US4387603A Expired / Lapsed US ⏱️ 0.0 years remaining

Bounceless high pressure drop cascade impactor and a method for determining particle size distribution of an aerosol

Assignee: Individual
•
Filing: 1981-09-28
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Granted: 1983-06-14
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Expires: 2001-09-28
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Abstract

Abstract A high pressure drop cascade impactor wherein particles do not bounce from the collection plate; to a method for designing said impactor; a method for calculating and determing the particle size distribution of an aerosol wherein the particle size may have a Stokes (aerodynamic) diameter as small as 10 nanometers; and, to a method of manufacturing such an impactor. Particles drawn through the impactor exhibit substantially no reentrainment, or bounce, from the collection of surfaces. The impactor eliminates turbulence near the entrances to the jet holes by rounding the edges of the jet holes. This is accomplished on the small holes by means of electropolishing. The impactor is capable of capturing particles as small as 10 nanometers Stokes (aerodynamic) diameter.

Inventors

  • 👤 Philip A. Nelson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 09:26
CPC Classifications
B; B01; B01D; B01D45/00; B01D45/04; B01D45/08; B01D50/00; G; G01; G01N; G01N1/00; G01N1/02; G01N1/22; G01N1/2247; G01N15/00; G01N15/02; G01N15/0255; G01N1/2202; G01N1/2208; G01N2001/225

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 370 words
A cascade impactor for sampling a particle-laden gas for particle size distribution, said impactor comprising: a. a gas inlet and a gas outlet; b. a plurality of stages between said gas inlet and said gas exit wherein each stage comprised a jet plate and a collector plate except that the first jet plate may be a part of or may be replaced by the inlet nozzle; c. a collector plate downstream from each jet plate, and a jet plate upstream from each collector plate; d. each jet plate having one or more apeture(s) through which the particle laden gas passes wherein said aperture(s) are positioned so that the gas from the jet plate is directed to the collector surface on the respective collector plate downstream from said jet, said aperture(s) being round holes, or rectangular slits, or curved slits; e. each of said collector plates comprising the upstream surface of the succeeding jet plate and being intregal with said jet plate, except that the downstream-most collector plate will be separate from any jet plate; f. appropriate sealing means between a jet plate and a collector plate or between adjacent jet-collector plates to cause the gas to flow entirely through the jet aperture(a) or through other designated passageways between a collector plate and succeedingly jet plate; and, g. and wherein one or more of the jet plates have jet holes less than 0.10 inch in diameter or jet slits less than 0.10 inch in width, as the case may be, and in which the ratio of jet hole diameter to depth of the jet hole, that is the t/D ratio, is greater than 6, or in which the ratio of the jet slit width to jet slit depth, that is the t/Wi ratio, is greater than 6, as the case may be, and where t is defined as the depth of the cylindrical section of the jet hole(s) or t is defined as the depth of that (those) portion(s) of the slit(s) that have parallel sides, and for square-edged holes or slits t equals the thickness of the jet plate, and for holes or slits with rounded, countersunk, or chamfered edges, t is less than the thickness of the jet plate.
Claim 2
Dependent Claim 370 words
A cascade impactor for sampling a particle-laden gas for particle size distribution, said impactor comprising: a. a gas inlet and a gas outlet; b. a plurality of stages between said gas inlet and said gas exit wherein each stage comprised a jet plate and a collector plate except that the first jet plate may be a part of or may be replaced by the inlet nozzle; c. a collector plate downstream from each jet plate, and a jet plate upstream from each collector plate; d. each jet plate having one or more apeture(s) through which the particle laden gas passes wherein said aperture(s) are positioned so that the gas from the jet plate is directed to the collector surface on the respective collector plate downstream from said jet, said aperture(s) being round holes, or rectangular slits, or curved slits; e. each of said collector plates comprising the upstream surface of the succeeding jet plate and being intregal with said jet plate, except that the downstream-most collector plate will be separate from any jet plate; f. appropriate sealing means between a jet plate and a collector plate or between adjacent jet-collector plates to cause the gas to flow entirely through the jet aperture(a) or through other designated passageways between a collector plate and succeedingly jet plate; and, g. and wherein one or more of the jet plates have jet holes less than 0.10 inch in diameter or jet slits less than 0.10 inch in width, as the case may be, and in which the ratio of jet hole diameter to depth of the jet hole, that is the t/D ratio, is greater than 6, or in which the ratio of the jet slit width to jet slit depth, that is the t/Wi ratio, is greater than 6, as the case may be, and where t is defined as the depth of the cylindrical section of the jet hole(s) or t is defined as the depth of that (those) portion(s) of the slit(s) that have parallel sides, and for square-edged holes or slits t equals the thickness of the jet plate, and for holes or slits with rounded, countersunk, or chamfered edges, t is less than the thickness of the jet plate.
Claim 3
Dependent Claim 19 words
A cascade impactor according to claim 1 wherein the ratio t/D or the ratio t/Wi is greater than 8.
Claim 4
Dependent Claim 19 words
A cascade impactor according to claim 1 wherein the ratio t/D or the ratio t/Wi is greater than 10.
Claim 5
Dependent Claim 19 words
A cascade impactor according to claim 1 wherein the ratio t/D or the ratio t/Wi is greater than 15.
Claim 6
Dependent Claim 19 words
A cascade impactor according to claim 1 wherein the ratio t/D or the ratio t/Wi is greater than 20.
Claim 7
Dependent Claim 19 words
A cascade impactor according to claim 1 wherein the ratio t/D or the ratio t/Wi is greater than 25.
Claim 8
Dependent Claim 19 words
A cascade impactor according to claim 1 wherein the ratio t/D or the ratio t/Wi is greater than 30.
Claim 9
Dependent Claim 38 words
A cascade impactor according to claim 1 wherein a filter is placed within the impactor and downstream from the downstream-most impactor collection plate and the gas stream is made to pass through the filter before leaving the impactor.
Claim 10
Dependent Claim 297 words
A cascade impactor for sampling a particle-laden gas for particle size distribution, said impactor comprising: a. a gas inlet and a gas outlet; b. a plurality of stages between said gas inlet and said gas exit wherein each stage comprises a jet plate and a collector plate except that the first jet plate may be a part of or may be replaced by the inlet nozzle; c. a collector plate downstream from each jet plate, and a jet plate upstream from each collector plate; d. each jet plate having one or more aperture(s) through which the particle laden gas passes wherein said aperture(s) are positioned so that the gas from the jet plate is directed to the collector surface on the respective collector plate downstream from said jet, said aperture(s) being round holes, or rectangular slits, or curved slits; e. each of said collector plates comprising the upstream surface of the succeeding jet plate and being intregal with said jet plate, except that the downstream-most collector plate will be separate from any jet plate; f. appropriate sealing means between a jet plate and a collector plate or between adjacent jet-collector plates to cause the gas to flow entirely through the jet aperture(s) or through other designated passageways between a collector plate and succeeding jet plate; and, g. said cascade impactor having the characteristics that the value of the bounce parameter, B, never exceeds 300 g/sec 2 , where: ##EQU24## Pp=specific gravity of particles being impacted g/cm 3 d m (j-1) =diameter of particle which has an m percent probability of being captured on the stage immediately upstream from the stage being consodered., cm V=average velocity of the jet stream at the point of exit of the stream from the jet plate of the stage being considered, cm/sec.
Claim 11
Dependent Claim 297 words
A cascade impactor for sampling a particle-laden gas for particle size distribution, said impactor comprising: a. a gas inlet and a gas outlet; b. a plurality of stages between said gas inlet and said gas exit wherein each stage comprises a jet plate and a collector plate except that the first jet plate may be a part of or may be replaced by the inlet nozzle; c. a collector plate downstream from each jet plate, and a jet plate upstream from each collector plate; d. each jet plate having one or more aperture(s) through which the particle laden gas passes wherein said aperture(s) are positioned so that the gas from the jet plate is directed to the collector surface on the respective collector plate downstream from said jet, said aperture(s) being round holes, or rectangular slits, or curved slits; e. each of said collector plates comprising the upstream surface of the succeeding jet plate and being intregal with said jet plate, except that the downstream-most collector plate will be separate from any jet plate; f. appropriate sealing means between a jet plate and a collector plate or between adjacent jet-collector plates to cause the gas to flow entirely through the jet aperture(s) or through other designated passageways between a collector plate and succeeding jet plate; and, g. said cascade impactor having the characteristics that the value of the bounce parameter, B, never exceeds 300 g/sec 2 , where: ##EQU24## Pp=specific gravity of particles being impacted g/cm 3 d m (j-1) =diameter of particle which has an m percent probability of being captured on the stage immediately upstream from the stage being consodered., cm V=average velocity of the jet stream at the point of exit of the stream from the jet plate of the stage being considered, cm/sec.
Claim 12
Dependent Claim 17 words
A cascade impactor according to claim 8 wherein m is equal to 98% probability of being captured.
Claim 13
Dependent Claim 15 words
A cascade impactor according to claim 10 wherein B never exceeds 400 g/sec 2 .
Claim 14
Dependent Claim 15 words
A cascade impactor according to claim 10 wherein B never exceeds 500 g/sec 2 .
Claim 15
Dependent Claim 15 words
A cascade impactor according to claim 10 wherein B never exceeds 600 g/sec 2 .
Claim 16
Dependent Claim 15 words
A cascade compactor according to claim 10 wherein B never exceeds 800 g/sec 2 .
Claim 17
Dependent Claim 15 words
A cascade impactor according to claim 10 wherein B never exceeds 1000 g/sec 2 .

References Cited (Backward Citations)

US3001914A Cited
US3528279A Cited
US3693457A Cited
US3771291A Cited
US3795135A Cited
US3983743A Cited
US4189937A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-06-13 1986-12-13 1987-06-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-06-13 1990-12-13 1991-06-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-06-13 1994-12-13 1995-06-14 $7700.00 Window Closed / Lapsed

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