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US4387329A Expired / Lapsed US ⏱️ 0.0 years remaining

Three phase power-factor control system for A.C. induction motors

Assignee: EACO Inc
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Filing: 1980-03-21
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Granted: 1983-06-07
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Expires: 2000-03-21
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Abstract

Abstract A three-phase power factor control system for an AC induction motor (10) monitors the power factor of a first-phase motor winding and produces a rectangular-wave pulse power-factor signal (f) which is used to directly control the duration of "on" time of each cycle of input power to the first-phase winding and to indirectly control the "on" time of each cycle of input power to second- and third-phase windings. To provide a signal for controlling the power to second- and third-phase windings the power-factor pulse signal is synchronized with a square-wave oscillator (30) whose frequency is three times that the power-factor pulse signal. Each second and third positive pulse (38 and 40) of the square-wave oscillator (30) is used to control the "on" time of each cycle of input power to the second- and third-phase windings. A current sampler (72) for monitoring current flowing through the first-phase winding samples voltage across a triac and thereby avoids unduly loading the first-phase winding with a resistor as was done in the prior art. The current sampler (72) is coupled to following circuits through an optical isolator (74) for producing pulses corresponding to current phase.

Inventors

  • 👤 John R. Harlow

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 22:08
CPC Classifications
H; H02; H02J; H02J3/00; H02J3/18; H02J3/1892; H02P; H02P23/00; H02P23/26

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 349 words
A multi-phase control system for an AC induction motor comprising: a current sampling means including means adapted to be placed in circuit with a first-phase winding of said multi-phase motor for providing an output signal indicative of the phase of current drawn by said first phase winding; a voltage sampling means adapted to sense a voltage signal of an electrical input to said motor and for providing an output signal indicative of the phase of said voltage signal; a phase-difference detection means responsive to the output signals of said current sampling means and said voltage sampling means for providing an output signal which varies in accordance with the phase difference between said current and said voltage signals; a first control means adapted to be electrically connected in series with said first phase winding of said motor, and responsive to the output signal of said phase difference detection means for varying the duration of "on" time of each cycle of input power to said first-phase winding inversely to the difference in phase between said current and said voltage signals; and, at least a second control device respectively adapted to be electrically connected in series with a second-phase winding of said multi-phase motor, and responsive to the output of said phase detection means for varying the duration of "on" time of each cycle of input power to said second-phase winding inversely to the difference in phase between said current and said voltage signals, wherein said phase-difference detection means produces first-phase control pulses to gate said first control means, each pulse determining the on time of a half-cycle of input power to said first-phase winding, and wherein is further included logic circuitry coupling said phase-difference detection means to said second control device, said logic circuitry including a frequency-multiplying means for frequency multiplying the first-phase control pulses to create further pulses, a phase-lock means for phase locking said further pulses to said first-phase control pulses and a distributing means for distributing some of these further pulses to said second control device to be thereby used as control pulses for said second control device.
Claim 2
Dependent Claim 349 words
A multi-phase control system for an AC induction motor comprising: a current sampling means including means adapted to be placed in circuit with a first-phase winding of said multi-phase motor for providing an output signal indicative of the phase of current drawn by said first phase winding; a voltage sampling means adapted to sense a voltage signal of an electrical input to said motor and for providing an output signal indicative of the phase of said voltage signal; a phase-difference detection means responsive to the output signals of said current sampling means and said voltage sampling means for providing an output signal which varies in accordance with the phase difference between said current and said voltage signals; a first control means adapted to be electrically connected in series with said first phase winding of said motor, and responsive to the output signal of said phase difference detection means for varying the duration of "on" time of each cycle of input power to said first-phase winding inversely to the difference in phase between said current and said voltage signals; and, at least a second control device respectively adapted to be electrically connected in series with a second-phase winding of said multi-phase motor, and responsive to the output of said phase detection means for varying the duration of "on" time of each cycle of input power to said second-phase winding inversely to the difference in phase between said current and said voltage signals, wherein said phase-difference detection means produces first-phase control pulses to gate said first control means, each pulse determining the on time of a half-cycle of input power to said first-phase winding, and wherein is further included logic circuitry coupling said phase-difference detection means to said second control device, said logic circuitry including a frequency-multiplying means for frequency multiplying the first-phase control pulses to create further pulses, a phase-lock means for phase locking said further pulses to said first-phase control pulses and a distributing means for distributing some of these further pulses to said second control device to be thereby used as control pulses for said second control device.
Claim 3
Dependent Claim 24 words
A multi-phase control system as in claim 1 wherein said voltage sampling means senses a source voltage to be fed to the first-phase winding.
Claim 4
Dependent Claim 58 words
A multi-phase control system as in claim 1, wherein said first control means is a triac-type switch and wherein said current sampling means produces said signal indicative of the phase of the current by monitoring the voltage drop across the triac-type switch and wherein said current sampling means is coupled to said phase-detection means by an optical isolator.
Claim 5
Dependent Claim 24 words
A multi-phase control system as in claim 1 wherein said current sampling means is coupled to said phase detection means by an optical isolator.
Claim 6
Independent Claim 195 words
A method of controlling power applied to a multi-phase AC induction motor comprising the following steps: sampling current flowing through a first winding of the AC induction motor and thereby determining its phase; sampling a voltage signal applied to said AC induction motor and thereby determining its phase; comparing the phases of said current flowing through said first phase winding with the phase of said voltage applied to said motor and producing a first pulse signal representative of the difference between said compared phases; utilizing the first pulse signal to vary the duration of "on" time of each cycle of input power to said first-phase winding inversely to the difference in phase between said current and said voltage; multiplying said first pulse signal to create a second pulse signal having a frequency that is a multiple of the frequency of the first pulse signal by a factor which is a multiple of the number of phase windings; and, phase locking said second pulse signal to said first pulse signal; and, using pulses from said second pulse signal for varying the duration of "on" times of each cycle of input power to each additional different-phase winding.
Claim 7
Independent Claim 195 words
A method of controlling power applied to a multi-phase AC induction motor comprising the following steps: sampling current flowing through a first winding of the AC induction motor and thereby determining its phase; sampling a voltage signal applied to said AC induction motor and thereby determining its phase; comparing the phases of said current flowing through said first phase winding with the phase of said voltage applied to said motor and producing a first pulse signal representative of the difference between said compared phases; utilizing the first pulse signal to vary the duration of "on" time of each cycle of input power to said first-phase winding inversely to the difference in phase between said current and said voltage; multiplying said first pulse signal to create a second pulse signal having a frequency that is a multiple of the frequency of the first pulse signal by a factor which is a multiple of the number of phase windings; and, phase locking said second pulse signal to said first pulse signal; and, using pulses from said second pulse signal for varying the duration of "on" times of each cycle of input power to each additional different-phase winding.
Claim 8
Dependent Claim 66 words
A method as in claim 5 wherein said second pulse signal has a frequency that is a multiple of the frequency of said first-phase signal winding by a factor that is a multiple of the number of different phase windings, and including the substep of employing intermediate pulses of said phase locked second-pulse signal to determine the beginning of "on" times of said additional different-phase windings.
Claim 9
Dependent Claim 20 words
A method as in claim 5 wherein said voltage-sampling step is accomplished by sampling voltage applied to said first-phase winding.
Claim 10
Dependent Claim 27 words
A method as in claim 5 wherein said pulses are applied through optical isolators to vary the duration of "on" times of each cycle of input power.
Claim 11
Dependent Claim 256 words
A multi-phase control system for an AC induction motor comprising: a motor load sensing device coupled to the AC induction motor to produce first-phase control pulses in phase with a line signal energizing a first-phase winding, but whose duty cycle varies directly to motor loads; a first control means adapted to be electrically connected in series with said first-phase winding of said motor, and responsive to said first-phase control pulses for varying the on time of each cycle of input power to said first-phase winding directly to motor load; and at least a further control device respectively adapted to be electrically connected in series with a second-phase winding of said multi-phase motor for varying the duration of "on" time of each cycle of input power to said second-phase winding directly to motor load; wherein said motor load sensing device produces said first-phase control pulses to gate said first control means, each pulse determining an on-to-off time ratio of input power to said first-phase winding, and wherein is further included logic circuitry coupling said motor load sensing device to said further control device, said logic circuitry including a frequency multiplying means for receiving said first-phase control pulses and frequency multiplying these pulses to create a number of further pulses, said logic circuitry also including a phase lock loop circuit for phase locking said further pulses to said first-phase control pulses, said logic circuitry also including a diverting system for diverting some of these further pulses to said further control device to thereby be used as control pulses.
Claim 12
Dependent Claim 256 words
A multi-phase control system for an AC induction motor comprising: a motor load sensing device coupled to the AC induction motor to produce first-phase control pulses in phase with a line signal energizing a first-phase winding, but whose duty cycle varies directly to motor loads; a first control means adapted to be electrically connected in series with said first-phase winding of said motor, and responsive to said first-phase control pulses for varying the on time of each cycle of input power to said first-phase winding directly to motor load; and at least a further control device respectively adapted to be electrically connected in series with a second-phase winding of said multi-phase motor for varying the duration of "on" time of each cycle of input power to said second-phase winding directly to motor load; wherein said motor load sensing device produces said first-phase control pulses to gate said first control means, each pulse determining an on-to-off time ratio of input power to said first-phase winding, and wherein is further included logic circuitry coupling said motor load sensing device to said further control device, said logic circuitry including a frequency multiplying means for receiving said first-phase control pulses and frequency multiplying these pulses to create a number of further pulses, said logic circuitry also including a phase lock loop circuit for phase locking said further pulses to said first-phase control pulses, said logic circuitry also including a diverting system for diverting some of these further pulses to said further control device to thereby be used as control pulses.
Claim 13
Dependent Claim 88 words
A multi-phase control system as in claim 9 wherein said frequency multiplying means includes an oscillator which is synchronized with said first-phase control pulses but which has a frequency that is a multiple of the frequency of the first-phase pulse signal by a factor which is a multiple of the number of phase windings, a first further pulse produced by said oscillator positionally related with a pulse of a first-phase control pulse, and a second pulse being used for controlling the "on" time of said further control device.
Claim 14
Dependent Claim 38 words
A multi-phase control system as in claim 10 wherein said logic circuitry reponds to an inability to synchronize its oscillator to a first-phase pulse control signal by placing said further control device in a "conducting" or "on" state.
Claim 15
Dependent Claim 91 words
A multi-phase control system as in claim 9 wherein there are three phase windings, each of said windings having a control device respectively connected in series therewith, said logic circuitry coupling said motor load sensing device to said second and third control devices, said motor load sensing device producing first-phase control pulses to gate said first control means, and said logic circuitry providing second- and third-phase pulses that are 120° out of phase with each other and with said first-phase control pulses to respectively gate said second and third control devices.
Claim 16
Dependent Claim 43 words
A multi-phase control system as in claim 12 wherein said logic circuitry responds to an inability of said phase lock means to synchronize second- and third-phase control pulses to first-phase control pulses by placing said second and third control devices in conducting states.
Claim 17
Dependent Claim 44 words
A multi-phase control system as in claim 12 wherein the connection between said motor load sensing device and said first control device is via optical isolators, and the connection between said logic circuitry and said second and third control devices is via optical isolators.
Claim 18
Dependent Claim 42 words
A multi-phase control system as in claim 9 wherein the connection between said motor load sensing device and said first control means is via optical isolators, and the connection between said logic circuitry and said further control device is via optical isolators.

References Cited (Backward Citations)

US3387196A Cited
US3441823A Cited
US3529224A Cited
US3506899A Cited
US4052651A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-06-06 1986-12-06 1987-06-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-06-06 1990-12-06 1991-06-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-06-06 1994-12-06 1995-06-07 $7700.00 Window Closed / Lapsed

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