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US4384984A Expired / Lapsed US ⏱️ 0.0 years remaining

Titanium catalyst for polymerizing olefins

Assignee: Akzo America Inc
•
Filing: 1981-09-30
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Granted: 1983-05-24
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Expires: 2001-09-30
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Abstract

Abstract A catalytic system for polymerizing olefins contains an organoaluminum compound and a component containing titanium halide on a support of a magnesium or manganese compound containing halogen, which is obtained by (i) pretreating the support with an ether, (ii) intimately contacting the support with an electron donor, to activate it, and (iii) reacting the activated support with a titanium halide, such as titanium tetrachloride. The invention also includes the process for preparing the titanium component, the composition of the titanium component, and the use of the novel catalytic system to polymerize olefins.

Inventors

  • 👤 Robert I. Mink
  • 👤 Ronald A. Epstein

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 19:25
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 42
Claim 1
Independent Claim 70 words
A catalytic system for polymerizing olefins comprising: (a) a component containing an organoaluminum compound, and (b) a component containing a titanium halide obtained by a process comprising: (i) pretreating a magnesium or manganese compound containing halogen with an ether to produce a support material, (ii) intimately contacting the support material with an electron donor to produce an activated product, and (iii) reacting the activated product with a titanium halide compound.
Claim 2
Dependent Claim 70 words
A catalytic system for polymerizing olefins comprising: (a) a component containing an organoaluminum compound, and (b) a component containing a titanium halide obtained by a process comprising: (i) pretreating a magnesium or manganese compound containing halogen with an ether to produce a support material, (ii) intimately contacting the support material with an electron donor to produce an activated product, and (iii) reacting the activated product with a titanium halide compound.
Claim 3
Dependent Claim 21 words
The catalytic system of claim 1 wherein the support material is intimately contacted with an electron donor by means of copulverization.
Claim 4
Dependent Claim 19 words
The catalytic system of claim 2 wherein the copulverization is carried out in the presence of a pulverization aid.
Claim 5
Dependent Claim 28 words
The catalytic system of claim 3 wherein the pulverization aid is selected from the group consisting of hexane, heptane, kerosene, polystyrene, polypropylene, boron oxide, silicon oxide, and organosiloxanes.
Claim 6
Dependent Claim 17 words
The catalytic system of claim 1 wherein the magnesium or manganese compound containing halogen is magnesium chloride.
Claim 7
Dependent Claim 30 words
The catalytic system of claim 1 wherein the electron donor comprises an aromatic carboxylic ester containing from 7 to 20 carbon atoms, or a titanium halide complex of said ester.
Claim 8
Dependent Claim 15 words
The catalytic system of claim 6 wherein the electron donor is ethyl benzoate.TiCl 4 .
Claim 9
Dependent Claim 79 words
The catalytic system of claim 1 wherein the ether is selected from the group consisting of aliphatic ethers containing up to 12 carbon atoms, halogenated aliphatic ethers containing up to 12 carbon atoms, aliphatic glycol ethers or half-ethers containing up to 16 carbon atoms, alicyclic ethers containing up to 10 carbon atoms, halogenated alicyclic ethers containing up to 10 carbon atoms, aromatic ethers containing up to 18 carbon atoms, and halogenated aromatic ethers containing up to 18 carbon atoms.
Claim 10
Dependent Claim 14 words
The catalytic system of claim 1 wherein the ether is a symmetrical aliphatic ether.
Claim 11
Dependent Claim 14 words
The catalytic system of claim 9 wherein the symmetrical aliphatic ether is di-n-butyl ether.
Claim 12
Dependent Claim 14 words
The catalytic system of claim 1 wherein the titanium halide compound is titanium tetrachloride.
Claim 13
Dependent Claim 15 words
The catalytic system of claim 1 wherein the titanium halide compound is titanium trichloride material.
Claim 14
Dependent Claim 34 words
The catalytic system of claim 1 wherein the quantity of titanium present in the component containing a titanium halide is from about 0.1 percent to about 10 percent by weight expressed as elemental titanium.
Claim 15
Dependent Claim 60 words
A component containing titanium halide of a catalytic system for polymerizing olefins obtained by a process comprising: (i) pretreating a magnesium or manganese compound containing halogen with an ether to produce a support material, (ii) intimately contacting the support material with an electron donor to produce an activated product, and (iii) reacting the activated product with a titanium halide compound.
Claim 16
Dependent Claim 60 words
A component containing titanium halide of a catalytic system for polymerizing olefins obtained by a process comprising: (i) pretreating a magnesium or manganese compound containing halogen with an ether to produce a support material, (ii) intimately contacting the support material with an electron donor to produce an activated product, and (iii) reacting the activated product with a titanium halide compound.
Claim 17
Dependent Claim 20 words
The component of claim 14 wherein the support material is intimately contacted with an electron donor by means of copulverization.
Claim 18
Dependent Claim 18 words
The component of claim 15 wherein the copulverization is carried out in the presence of a pulverization aid.
Claim 19
Dependent Claim 27 words
The component of claim 16 wherein the pulverization aid is selected from the group consisting of hexane, heptane, kerosene, polystyrene, polypropylene, boron oxide, silicon oxide, and organosiloxanes.
Claim 20
Dependent Claim 16 words
The component of claim 14 wherein the magnesium or manganese compound containing halogen is magnesium chloride.
Claim 21
Dependent Claim 29 words
The component of claim 14 wherein the electron donor comprises an aromatic carboxylic ester containing from 7 to 20 carbon atoms, or a titanium halide complex of said ester.
Claim 22
Dependent Claim 14 words
The component of claim 19 wherein the electron donor is ethyl benzoate.TiCl 4 .
Claim 23
Dependent Claim 78 words
The component of claim 14 wherein the ether is selected from the group consisting of aliphatic ethers containing up to 12 carbon atoms, halogenated aliphatic ethers containing up to 12 carbon atoms, aliphatic glycol ethers or half-ethers containing up to 16 carbon atoms, alicyclic ethers containing up to 10 carbon atoms, halogenated alicyclic ethers containing up to 10 carbon atoms, aromatic ethers containing up to 18 carbon atoms, and halogenated aromatic ethers containing up to 18 carbon atoms.
Claim 24
Dependent Claim 13 words
The component of claim 14 wherein the ether is a symmetrical aliphatic ether.
Claim 25
Dependent Claim 13 words
The component of claim 22 wherein the symmetrical aliphatic ether is di-n-butyl ether.
Claim 26
Dependent Claim 13 words
The component of claim 14 wherein the titanium halide compound is titanium tetrachloride.
Claim 27
Dependent Claim 14 words
The component of claim 14 wherein the titanium halide compound is titanium trichloride material.
Claim 28
Dependent Claim 33 words
The component of claim 14 wherein the quantity of titanium present in the component containing a titanium halide is from about 0.1 percent to about 10 percent by weight expressed as elemental titanium.
Claim 29
Dependent Claim 59 words
The process for producing a component containing halide of a catalytic system for polymerizing olefins comprising: (i) pretreating a magnesium or manganese compound containing halogen with an ether to produce a support material, (ii) intimately contacting the support material with an electron donor to produce an activated product, and (iii) reacting the activated product with a titanium halide compound.
Claim 30
Dependent Claim 59 words
The process for producing a component containing halide of a catalytic system for polymerizing olefins comprising: (i) pretreating a magnesium or manganese compound containing halogen with an ether to produce a support material, (ii) intimately contacting the support material with an electron donor to produce an activated product, and (iii) reacting the activated product with a titanium halide compound.
Claim 31
Dependent Claim 20 words
The process of claim 27 wherein the support material is intimately contacted with an electron donor by means of copulverization.
Claim 32
Dependent Claim 18 words
The process of claim 28 wherein the copulverization is carried out in the presence of a pulverization aid.
Claim 33
Dependent Claim 27 words
The process of claim 29 wherein the pulverization aid is selected from the group consisting of hexane, heptane, kerosene, polystyrene, polypropylene, boron oxide, silicon oxide, and organosiloxanes.
Claim 34
Dependent Claim 16 words
The process of claim 27 wherein the magnesium or manganese compound containing halogen is magnesium chloride.
Claim 35
Dependent Claim 29 words
The process of claim 27 wherein the electron donor comprises an aromatic carboxylic ester containing from 7 to 20 carbon atoms, or a titanium halide complex of said ester.
Claim 36
Dependent Claim 14 words
The process of claim 32 wherein the electron donor is ethyl benzoate.TiCl 4 .
Claim 37
Dependent Claim 78 words
The process of claim 27 wherein the ether is selected from the group consisting of aliphatic ethers containing up to 12 carbon atoms, halogenated aliphatic ethers containing up to 12 carbon atoms, aliphatic glycol ethers or half-ethers containing up to 16 carbon atoms, alicyclic ethers containing up to 10 carbon atoms, halogenated alicyclic ethers containing up to 10 carbon atoms, aromatic ethers containing up to 18 carbon atoms, and halogenated aromatic ethers containing up to 18 carbon atoms.
Claim 38
Dependent Claim 13 words
The process of claim 27 wherein the ether is a symmetrical aliphatic ether.
Claim 39
Dependent Claim 13 words
The process of claim 35 wherein the symmetrical aliphatic ether is di-n-butyl ether.
Claim 40
Dependent Claim 13 words
The process of claim 27 wherein the titanium halide compound is titanium tetrachloride.
Claim 41
Dependent Claim 14 words
The process of claim 27 wherein the titanium halide compound is titanium trichloride material.
Claim 42
Dependent Claim 33 words
The process of claim 27 wherein the quantity of titanium present in the component containing a titanium halide is from about 0.1 percent to about 10 percent by weight expressed as elemental titanium.

References Cited (Backward Citations)

US3412174A Cited
US4146502A Cited
US4325836A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-05-23 1986-11-22 1987-05-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-05-23 1990-11-22 1991-05-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-05-23 1994-11-22 1995-05-24 $7700.00 Window Closed / Lapsed

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