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US4379219A Expired / Lapsed US ⏱️ 0.0 years remaining

Shaving unit and method of manufacture therefor

Assignee: Gillette Co LLC
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Filing: 1981-12-29
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Granted: 1983-04-05
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Expires: 2001-12-29
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Abstract

Abstract Shaving units as well as methods and apparatus for producing such units by using laser energy to weld a narrow elongated razor blade strip to a support member. In one form of the invention, a perforated welding mask made from a metal having high reflectance to the laser energy is employed to define the spacing of the welds joining the two members.

Inventors

  • 👤 Henry Behrens
  • 👤 Chester F. Jacobson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 17:36
CPC Classifications
B; B23; B23K; B23K26/00; B23K26/02; B23K26/06; B23K26/064; B23K26/066; B23K26/0661; B23K26/20; B23K26/21; B23K26/22

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 76 words
A method for welding a steel blade strip having cutting edge means thereon to a metallic support member, said method comprising holding said strip in tension while positioning it and said member with respect to each other, positioning a welding mask so as to insure intimate contact between the strip and support member and subjecting the combination to a laser beam so that energy passes through the mask to weld the strip and support member together.
Claim 2
Independent Claim 76 words
A method for welding a steel blade strip having cutting edge means thereon to a metallic support member, said method comprising holding said strip in tension while positioning it and said member with respect to each other, positioning a welding mask so as to insure intimate contact between the strip and support member and subjecting the combination to a laser beam so that energy passes through the mask to weld the strip and support member together.
Claim 3
Dependent Claim 14 words
A method as described in claim 1 in which the welding mask is perforated.
Claim 4
Dependent Claim 45 words
A method as described in claim 1 in which the welding mask has a continuous narrow slot and in which an interrupted weld is effected by repetitively gating on and off the action of the laser beam as it traverses the length of the slot.
Claim 5
Dependent Claim 31 words
A method as described in claim 2 in which the perforations in the welding mask are relieved to reduce clipping of the laser beam as it enters and leaves each perforation.
Claim 6
Dependent Claim 41 words
A method as described in claim 1 in which the welding mask has a surface which is highly reflective to the specific radiation wavelength of the laser beam to insure that it does not itself become melted during the welding process.
Claim 7
Dependent Claim 50 words
A method as described in claim 1 in which the welding mask is made of a material selected from the class consisting of cemented carbides, hardened steel, and ceramics and has a surface clad with a metal which is highly reflective to the specific radiation wavelength of the laser beam.
Claim 8
Dependent Claim 53 words
A method as described in claim 1 in which the welding mask is made of a metal which is highly reflective to the specific radiation wavelength of the laser used and in which a wear surface is made from a material selected from the class consisting of cemented carbides, hardened steel, and ceramics.
Claim 9
Dependent Claim 69 words
Apparatus for using laser energy to weld a steel blade strip having cutting edge means thereon to a metallic support member comprising a fixture base, means mounted thereon for positioning said metal strip and said support member with respect to each other, means for providing tension in said metal strip, and a welding mask adapted to insure intimate contact between said metal strip and said support member during welding.
Claim 10
Dependent Claim 69 words
Apparatus for using laser energy to weld a steel blade strip having cutting edge means thereon to a metallic support member comprising a fixture base, means mounted thereon for positioning said metal strip and said support member with respect to each other, means for providing tension in said metal strip, and a welding mask adapted to insure intimate contact between said metal strip and said support member during welding.
Claim 11
Dependent Claim 13 words
Apparatus as described in claim 8 in which the welding mask is perforated.
Claim 12
Dependent Claim 26 words
Apparatus as described in claim 9 in which the perforations are in the form of holes which are relieved to reduce clipping of the laser beam.
Claim 13
Dependent Claim 15 words
Apparatus as described in claim 8 in which the welding mask has a narrow slot.
Claim 14
Dependent Claim 49 words
Apparatus as described in claim 8 in which the welding mask is made of a material selected from the class consisting of cemented carbides, hardened steel, and ceramics and has a surface clad with a metal which is highly reflective to the specific radiation wavelength of the laser energy.
Claim 15
Dependent Claim 52 words
Apparatus as described in claim 8 in which the welding mask is made of a metal which is highly reflective to the specific radiation wavelength of the laser used and in which a wear surface is made from a material selected from the class consisting of cemented carbides, hardened steel, and ceramics.
Claim 16
Dependent Claim 47 words
A shaving unit comprising a support member, a blade member having a cutting edge thereon, and a series of welds disposed substantially throughout the length of said blade member and fixedly interconnecting said blade member and said support member, said blade member being under tension lengthwise thereof.
Claim 17
Dependent Claim 47 words
A shaving unit comprising a support member, a blade member having a cutting edge thereon, and a series of welds disposed substantially throughout the length of said blade member and fixedly interconnecting said blade member and said support member, said blade member being under tension lengthwise thereof.
Claim 18
Dependent Claim 26 words
A shaving unit as described to claim 14 in which said support member and said blade member are fixedly interconnected by a series of laser welds.
Claim 19
Dependent Claim 20 words
A shaving unit as described in claims 14 or 15 in which said blade member comprises a stainless steel strip.

References Cited (Backward Citations)

US3315548A Cited
US3965327A Cited
US4000392A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-04-04 1986-10-04 1987-04-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-04-04 1990-10-04 1991-04-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-04-04 1994-10-04 1995-04-05 $7700.00 Window Closed / Lapsed

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