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US4373040A Expired / Lapsed US ⏱️ 0.0 years remaining

Epoxy molding compound

Assignee: General Electric Co
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Filing: 1981-06-05
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Granted: 1983-02-08
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Expires: 2001-06-05
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Abstract

Abstract An improved molding compound is described. The compound includes: (a) from about 5 to 90% by weight of curable epoxy resin; (b) from about 0.01 to 10% by weight of an aromatic onium salt of the formula: [R.sub.a X].sub.b.sup.+ [C].sup.-b wherein each R is a monovalent organic aromatic radical; X is selected from the group consisting of sulfur and iodine; C is a lewis acid polymerization catalyst precursor; a equals the absolute value of the valence number of (X minus 1); and b equals the absolute value of the valence number of C; (c) from about 0.01 to 10% by weight of peroxide compound effective to activate said catalyst; and (d) from about 10 to 95% by weight of filler, based on the total weight of the composition. These molding compounds exhibit both superior curing rates and storage stability.

Inventors

  • 👤 Richard B. Allen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 03:01
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/68; C08K; C08K13/00; C08K13/02

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 123 words
A molding compound comprising: (a) from about 5 to 90% by weight of curable epoxy resin; (b) from about 0.01 to 10% by weight of an aromatic onium salt of the formula: [R.sub.a X].sub.b.sup.+ [C].sup.-b wherein each R is a monovalent organic aromatic radical; X is selected from the group consisting of sulfur and iodine; C is a lewis acid polymerization catalyst precursor; a equals the absolute value of the valence number of (X minus 1); and b equals the absolute value of the valence number of C; (c) from about 0.01 to 10% by weight of peroxide compound effective to activate said catalyst; and (d) from about 10 to 95% by weight of filler, based on the total weight of the composition.
Claim 2
Dependent Claim 123 words
A molding compound comprising: (a) from about 5 to 90% by weight of curable epoxy resin; (b) from about 0.01 to 10% by weight of an aromatic onium salt of the formula: [R.sub.a X].sub.b.sup.+ [C].sup.-b wherein each R is a monovalent organic aromatic radical; X is selected from the group consisting of sulfur and iodine; C is a lewis acid polymerization catalyst precursor; a equals the absolute value of the valence number of (X minus 1); and b equals the absolute value of the valence number of C; (c) from about 0.01 to 10% by weight of peroxide compound effective to activate said catalyst; and (d) from about 10 to 95% by weight of filler, based on the total weight of the composition.
Claim 3
Dependent Claim 30 words
The molding compound of claim 1, wherein the peroxide compound is an organic compound present in an amount which is at least 10% by weight of the aromatic onium salt.
Claim 4
Dependent Claim 13 words
The molding compound of claim 1, wherein the filler comprises a fibrous material.
Claim 5
Dependent Claim 17 words
The molding compound of claim 1, wherein the filler comprises from about 50 to 95% by weight.
Claim 6
Dependent Claim 18 words
The molding compound of claim 1, wherein the epoxy resin comprises from about 5 to 50% by weight.
Claim 7
Dependent Claim 27 words
The molding compound of claim 1, wherein the onium salt and peroxide compound comprise a total of from 1 to 10% by weight based on epoxy resin.
Claim 8
Dependent Claim 98 words
A molding compound comprising: (a) from about 5 to about 90% by weight of a curable epoxy resin consisting essentially of bisphenol A diglycidyl ether epoxy resin; (b) from about 0.01 to 10% by weight of an aromatic onium salt consisting essentially of diphenyliodonium hexafluoroarsenate; (c) from about 0.01 to 10% by weight of a peroxide compound effective to activate said catalyst, said peroxide consisting essentially of dicumyl peroxide; and (d) from about 10 to 95% by weight of a filler consisting essentially of silica, all of the foregoing being based on the total weight of the composition.
Claim 9
Dependent Claim 98 words
A molding compound comprising: (a) from about 5 to about 90% by weight of a curable epoxy resin consisting essentially of bisphenol A diglycidyl ether epoxy resin; (b) from about 0.01 to 10% by weight of an aromatic onium salt consisting essentially of diphenyliodonium hexafluoroarsenate; (c) from about 0.01 to 10% by weight of a peroxide compound effective to activate said catalyst, said peroxide consisting essentially of dicumyl peroxide; and (d) from about 10 to 95% by weight of a filler consisting essentially of silica, all of the foregoing being based on the total weight of the composition.

References Cited (Backward Citations)

US3708296A Cited
US4173551A Cited
US4138255A Cited
US4283312A Cited
US4216288A Cited
US4308118A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-02-07 1986-08-09 1987-02-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-02-07 1990-08-09 1991-02-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-02-07 1994-08-09 1995-02-08 $7700.00 Window Closed / Lapsed

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