Cutting torch and method

Claim 2

In a cutting torch in which a high-velocity flow of a reactive gas is used to promote combustion of a material and thereby removing a portion of said material, the improvement which comprises a barrel comprising an elongated hollow shell; and a single metal selected from the group consisting of aluminum and an aluminum alloy having at least 75 weight percent aluminum contained within said barrel, said aluminum or aluminum alloy having a surface area of at least about 80 sq. cm.

Claim 3

The torch of claim 1 wherein said barrel consists of said shell which consists essentially of aluminum or an aluminum alloy having at least about 75 weight percent aluminum, said shell having an interior surface area, of at least about 80 sq. cm.

Claim 4

The torch of claim 2 wherein said shell is an aluminum tube with a surface area of at least about 80 sq. cm and a L/D ratio of at least about 9:1.

Claim 5

The torch of claim 2 wherein said shell is an aluminum tube with a surface area at least 100 sq. cm and a L/D ratio from 10:1 to 20:1.

Claim 6

In a method for cutting or removing a metal which comprises raising the temperature of a portion of the surface of said metal to at least about 370° C. and impinging upon said portion a high-velocity stream of a reactive gas from a cutting torch wherein said high-velocity flow of a reactive gas promotes combustion of said metal, thereby removing a portion of said metal, the improvement which comprises selecting for said cutting torch a cutting torch which comprises a barrel comprising an elongated hollow shell and a single reactant metal selected from the group consisting of aluminum and an aluminum alloy having at least about 75 weight percent aluminum contained within said barrel, said reactant metal having a surface area of at least 80 sq. cm.

Claim 7

In a method for cutting or removing a metal which comprises raising the temperature of a portion of the surface of said metal to at least about 370° C. and impinging upon said portion a high-velocity stream of a reactive gas from a cutting torch wherein said high-velocity flow of a reactive gas promotes combustion of said metal, thereby removing a portion of said metal, the improvement which comprises selecting for said cutting torch a cutting torch which comprises a barrel comprising an elongated hollow shell and a single reactant metal selected from the group consisting of aluminum and an aluminum alloy having at least about 75 weight percent aluminum contained within said barrel, said reactant metal having a surface area of at least 80 sq. cm.

Claim 8

The method of claim 5 wherein the temperature of said portion is raised to at least 500° C.

Claim 9

The method for cutting or removing metal of claim 5 wherein said barrel of said torch comprises an aluminum tube with a L/D ratio of at least about 9:1.

Claim 10

The method of claim 7 wherein the temperature of said portion is raised to at least 500° C.

Claim 11

The method for cutting or removing metal of claim 7 wherein said aluminum tube has a surface area of at least about 100 sq. cm and a L/D ratio from 10:1 to 20:1.

Claim 12

The method of claim 9 wherein the temperature of said portion is raised to at least 500° C.

Claim 13

The method of claim 5 wherein the rate of volumetric flow of said high-velocity stream is such that the surface area per rate of volumetric flow is at least 5.7×10 -3 cm 2 /cc/min.

Claim 14

The method of claim 11 wherein the rate of volumetric flow of said high-velocity stream is such that the surface area per rate of volumetric flow is at least 7×10 -3 cm 2 /cc/min and said temperature is at least 500° C.