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Solution of a polyurethane in a polyol and a process for using such a solution in the production of polyurethane plastics

Assignee: Bayer AG
•
Filing: 1981-02-23
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Granted: 1983-02-01
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Expires: 2001-02-23
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Abstract

Abstract A solution of a polyurethane in a polyol is made from (a) the reaction product of a polyisocyanate and a diprimary diol, and (b) a polyether in which the reaction product constitutes from 3 to 60 wt. % of the solution. Suitable diprimary diols have a molecular weight of from 90 to 800 and a structure at both hydroxyl groups corresponding to the general formula: ##STR1## in which R 1 represents chlorine, an alkyl, cycloalkyl, aralkyl or aryl radical having from 1 to 10 carbon atoms, which carbon atoms may be substituted or interrupted by chlorine, ester groups, ether groups, amide groups, urethane groups or nitrile groups, and R 2 represents hydrogen or a radical within the definition of R 1 . Polyethers which may be employed have at least two hydroxyl groups (at least 80% of which are secondary hydroxyl groups) and an average molecular weight of from 500 to 12,000. The disclosed solutions are particularly useful in the production of flexible polyurethane plastics which are suitable for flamecoating and high frequency bonding.

Inventors

  • 👤 Klaus Konig
  • 👤 Hans-Walter Illger
  • 👤 Peter Seifert
  • 👤 Holger Meyborg

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 11:04
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/0838; C08G18/0842; C08G18/0847; C08G18/0852; C08G18/0857; C08L; C08L75/00; C08L75/04; Y; Y10; Y10S; Y10S521/00; Y10S521/914

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 147 words
A solution of a polyurethane in a polyol comprising: (a) the reaction product of a polyisocyanate with a diprimary diol, said diprimary diol having a molecular weight of from 90 to 800 and a structure at both hydroxyl groups corresponding to the general formula: ##STR6## in which R 1 represents chlorine or an alkyl, cycloalkyl, aralkyl or aryl radical having from 1 to 10 carbon atoms, which radical may be substituted or interrupted by chlorine, ester groups, ether groups, amide groups, urethane groups or nitrile groups, and R 2 represents hydrogen or a radical within the definition of R 1 ; and (b) a polyether with an average molecular weight of from 500 to 12,000 having at least two hydroxyl groups, in which at least 80% of the hydroxyl groups are secondary; with the reaction product (a) comprising from 3 to 60 wt. % of the solution.
Claim 2
Dependent Claim 147 words
A solution of a polyurethane in a polyol comprising: (a) the reaction product of a polyisocyanate with a diprimary diol, said diprimary diol having a molecular weight of from 90 to 800 and a structure at both hydroxyl groups corresponding to the general formula: ##STR6## in which R 1 represents chlorine or an alkyl, cycloalkyl, aralkyl or aryl radical having from 1 to 10 carbon atoms, which radical may be substituted or interrupted by chlorine, ester groups, ether groups, amide groups, urethane groups or nitrile groups, and R 2 represents hydrogen or a radical within the definition of R 1 ; and (b) a polyether with an average molecular weight of from 500 to 12,000 having at least two hydroxyl groups, in which at least 80% of the hydroxyl groups are secondary; with the reaction product (a) comprising from 3 to 60 wt. % of the solution.
Claim 3
Dependent Claim 44 words
The solution of claim 1 further comprising a second diol which has a molecular weight of from 104 to 800 and only one hydroxyl group corresponding to the general formula and which second diol constitutes less than 50 mol % of total diol present.
Claim 4
Dependent Claim 31 words
The solution of claim 1 further comprising an alcohol having no hydroxyl groups corresponding to the general formula, which alcohol constitutes no more than 20 mol % of total diol present.
Claim 5
Dependent Claim 21 words
The solution according to claim 1 wherein the polyether component (b) has an average molecular weight of from 1,000 to 8,000.
Claim 6
Dependent Claim 21 words
The solution of claim 1 wherein at least 90% of the hydroxyl groups of the polyether (b) are secondary hydroxyl groups.
Claim 7
Dependent Claim 22 words
The solution of claim 1 wherein the polyisocyanate is selected from the group consisting of 2,4-toluylene diisocyanate, 2,6-toluylene diisocyanate, and mixtures thereof.
Claim 8
Dependent Claim 77 words
The solution of claim 1 wherein the diprimary diol is selected from the group consisting of (i) 1,3-propane diols which are disubstituted in the 2-position; (ii) 1,3-propane diols which are mono-substituted in the 2-position; (iii) reaction products of 1 mol of a 1,1,1-tris-hydroxymethyl alkane with 1 mol of a monoisocyanate or a monocarboxylic acid; and (iv) polyesters having a molecular weight of up to 800 produced from the compounds (i), (ii) or (iii) with a dicarboxylic acid.
Claim 9
Dependent Claim 12 words
The solution of claim 1 wherein the diprimary diol is neopentyl glycol.
Claim 10
Dependent Claim 31 words
The solution of claim 1 wherein the reaction product (a) is prepared from the polyisocyanate and diprimary diol in quantities such that the NCO/OH equivalent ratio is between 0.5:1 and 1:1.
Claim 11
Dependent Claim 15 words
The solution of claim 1 wherein the diprimary diol is a polyadipate of neopentyl glycol.
Claim 12
Dependent Claim 16 words
The solution of claim 1 wherein the diprimary diol is a hydroxy pivalic acid-neopentyl glycol ester.
Claim 13
Dependent Claim 16 words
The solution of claim 10 or 11 wherein the NCO/OH ratio is between 0.2 and 0.7.
Claim 14
Dependent Claim 35 words
Solutions according to claim 1, characterized in that component (A) is dissolved in such a quantity of polyether diols (B) that the content of (A) in the mixture (A)+(B) is less than 20% by weight.
Claim 15
Dependent Claim 18 words
Solutions according to claim 1, characterized in that the viscosity of the solution is less than 20.000 mPa.s.
Claim 16
Dependent Claim 172 words
A process for the production of polyurethane flexible foamed plastics comprising reacting polyisocyanates with high molecular weight compounds having at least two hydroxyl groups and water, characterized in that the higher molecular weight compound having at least two hydroxyl groups is a solution comprising: (a) the reaction product of a polyisocyanate and a diprimary diol, said diol having a molecular weight of from 90 to 800 and a structure at both hydroxyl groups corresponding to the formula: ##STR7## wherein R 1 represents chlorine, an alkyl, cycloalkyl, aralkyl or aryl radical having from 1 to 10 carbon atoms, which carbon atoms may be substituted or interrupted by chlorine, ester groups, ether groups, amide groups, urethane groups, nitrile groups or a combination of such groups, and R 2 represents hydrogen or a radical within the definition of R 1 ; and (b) a polyether with an average molecular weight of from 500 to 12,000, said polyether having at least two hydroxyl groups with at least 80% of said hydroxyl groups being secondary hydroxyl groups.
Claim 17
Dependent Claim 172 words
A process for the production of polyurethane flexible foamed plastics comprising reacting polyisocyanates with high molecular weight compounds having at least two hydroxyl groups and water, characterized in that the higher molecular weight compound having at least two hydroxyl groups is a solution comprising: (a) the reaction product of a polyisocyanate and a diprimary diol, said diol having a molecular weight of from 90 to 800 and a structure at both hydroxyl groups corresponding to the formula: ##STR7## wherein R 1 represents chlorine, an alkyl, cycloalkyl, aralkyl or aryl radical having from 1 to 10 carbon atoms, which carbon atoms may be substituted or interrupted by chlorine, ester groups, ether groups, amide groups, urethane groups, nitrile groups or a combination of such groups, and R 2 represents hydrogen or a radical within the definition of R 1 ; and (b) a polyether with an average molecular weight of from 500 to 12,000, said polyether having at least two hydroxyl groups with at least 80% of said hydroxyl groups being secondary hydroxyl groups.
Claim 18
Dependent Claim 14 words
The process of claim 15 wherein a blowing agent other than water is used.
Claim 19
Dependent Claim 10 words
The process of claim 15 wherein a catalyst is used.
Claim 20
Dependent Claim 11 words
The process of claim 15 wherein a foam stabilizer is used.
Claim 21
Dependent Claim 22 words
The process of claim 15 wherein the diprimary diol is a polyadipate of neopentyl glycol or a hydroxy pivalic acid-neopentyl glycol ester.
Claim 22
Dependent Claim 16 words
The process of claim 19 wherein the NCO to OH equivalent ratio is 0.2 to 0.7.

References Cited (Backward Citations)

US3360495A Cited
US4093569A Cited
US4147680A Cited
GB1553760A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-01-31 1986-08-02 1987-02-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-01-31 1990-08-02 1991-02-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-01-31 1994-08-02 1995-02-01 $7700.00 Window Closed / Lapsed

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