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Polyimide foams

Assignee: I M L Corp A CORP OF
•
Filing: 1981-12-07
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Granted: 1983-01-18
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Expires: 2001-12-07
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Abstract

Abstract Copolyimide foams derived from a diester of 3,3',4,4'-benzophenonetetracarboxylic acid, an aromatic diamine, and a heterocyclic diamine. A molar concentration of the heterocyclic diamine approaching but not exceeding 0.42 is employed. This results in a flexible foam with a homogeneous cellular structure and a reduced compression set loss.

Inventors

  • 👤 John Gagliani
  • 👤 Raymond Lee
  • 👤 Usman A. K. Sorathia

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 14:32
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/02; C08J3/00; C08J3/28; C08L; C08L79/00; C08L79/04; C08L79/08; C08J2379/00; C08J2379/04; C08J2379/08

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 70 words
A flexible, resilient polyimide foam with a homogeneous cellular structure and improved compression set properties and obtained by curing a precursor which contains: one or more lower alkyl esters of 3,3',4,4'-benzophenonetetracarboxylic acid; an aromatic, meta- or para-substituted diamine which is free of aliphatic moieties; and a heterocyclic diamine, the molar ratio of heterocyclic diamine to tetracarboxylic acid diester in said precursor being in the range of about 0.4-0.42 to 1.0.
Claim 2
Dependent Claim 70 words
A flexible, resilient polyimide foam with a homogeneous cellular structure and improved compression set properties and obtained by curing a precursor which contains: one or more lower alkyl esters of 3,3',4,4'-benzophenonetetracarboxylic acid; an aromatic, meta- or para-substituted diamine which is free of aliphatic moieties; and a heterocyclic diamine, the molar ratio of heterocyclic diamine to tetracarboxylic acid diester in said precursor being in the range of about 0.4-0.42 to 1.0.
Claim 3
Dependent Claim 76 words
A polyimide foam derived from a precursor which is essentially an unreacted mixture of at least one alkyl ester of 3,3'4,4'-benzophenonetetracarboxylic acid; a meta- or para-substituted aromatic diamine which is free of aliphatic moieties; and a heterocyclic diamine, said ester(s) and said diamines being present in concentrations such that the imide forming functionalities are substantially equimolar, and the molar ratio of heterocyclic diamine to tetracarboxylic acid diester(s) being in the range of about 0.4-0.42 to 1.0.
Claim 4
Dependent Claim 76 words
A polyimide foam derived from a precursor which is essentially an unreacted mixture of at least one alkyl ester of 3,3'4,4'-benzophenonetetracarboxylic acid; a meta- or para-substituted aromatic diamine which is free of aliphatic moieties; and a heterocyclic diamine, said ester(s) and said diamines being present in concentrations such that the imide forming functionalities are substantially equimolar, and the molar ratio of heterocyclic diamine to tetracarboxylic acid diester(s) being in the range of about 0.4-0.42 to 1.0.
Claim 5
Dependent Claim 31 words
A polyimide foam derived from a precursor as defined in either of claims 1 or 2 which also contains from about 0.00625 to about 0.05 weight percent of an effective surfactant.
Claim 6
Dependent Claim 30 words
A polyimide foam derived from a precursor as defined in either of claims 1 or 2 in which the heterocyclic diamine is 2,6-diaminopyridine and the aromatic diamine is p,p'-methylene diamiline.
Claim 7
Dependent Claim 48 words
A polyimide foam derived from a precursor as defined in either of claims 1 or 2 in which the diamines are selected from the following group: 2,6-diaminopyridine 3,5-diaminopyridine 3,3'-diaminodiphenyl sulfone 4,4'-diaminodiphenyl sulfone 4,4'-diaminodiphenyl sulfide 3,3'-diaminodiphenyl ether 4,4'-diaminodiphenyl ether meta-phenylene diamine para-phenylene diamine p,p'-methylene dianiline 2,6-diamino toluene 2,4-diamino toluene.
Claim 8
Dependent Claim 35 words
A polyimide foam derived from a precursor as defined in either of claims 1 or 2 which includes a conductive filler in an amount effective to promote the conversion of said precursor to a polyimide.
Claim 9
Dependent Claim 33 words
A polyimide foam derived from a precursor as defined in claim 6 wherein the conductive filler is an activated carbon or graphite and constitutes from 5 to 20 weight percent of the precursor.

References Cited (Backward Citations)

US3726834A Cited
USRE30213E Cited
US4070312A Cited
US4241193A Cited
US4299787A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-01-17 1986-07-19 1987-01-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-01-17 1990-07-19 1991-01-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-01-17 1994-07-19 1995-01-18 $7700.00 Window Closed / Lapsed

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