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US4368303A Expired / Lapsed US ⏱️ 0.0 years remaining

Titanium impregnated silica-chromium catalysts

Assignee: Phillips Petroleum Co
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Filing: 1981-05-29
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Granted: 1983-01-11
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Expires: 2001-05-29
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Abstract

Abstract In accordance with one embodiment of this invention, a silica hydrogel is prepared and dried in the presence of a pore preserving agent after which a titanium compound is anhydrously incorporated therewith. In accordance with the second embodiment of this invention, a silica hydrogel or a silica xerogel is impregnated with an aqueous organic acid solution of a substituted or unsubstituted titanium acetylacetonate. The invention allows the use of conventional drying to produce a silica exhibiting characteristics associated with azeotrope dried titanium-silica for use as a support for chromium catalysts. The resulting catalysts are broadly applicable in the polymerization of olefins and are of particular utility in the slurry polymerization of olefins, particularly predominantly ethylene monomer.

Inventors

  • 👤 Max P. McDaniel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 12:38
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 256 words
A polymerization process compsiring contacting at least one mono-1-olefin having 2 to 8 carbon atoms per molecule with a catalyst produced by: (a) forming a silica hydrogel containing a pore preserving agent selected from (1) organic silicon compounds having the structure R n SiA 4-n wherein n is an integer of 2 or 3, and wherein each R is a saturated or unsaturated hydrocarbon group wherein each R can be the same or different and wherein A is selected from the group consisting of hydroxy radicals, halides and alkoxy radicals in which the alkyl group therein contains from 1 to about 10 carbon atoms, (2) water soluble inorganic acids which are sufficiently ionized to produce a pH of 0 to 3.5, (3) organic acids having an acid strength equal to or greater than that of acetic acid, and (4) anionic, cationic or non-ionic surfactants; (b) drying said hydrogel by means of air oven drying, spray drying, tray drying, vacuum oven drying or drying under a heat lamp to form a xerogel; (c) anhydrously incorporating a titanium compound into said xerogel; (d) wherein chromium is introduced by either coprecipitating same with said silica hydrogel, by combining a water-soluble chromium compound with said hydrogel, or adding anhydrous solution of a chromium compound soluble in non-aqueous solvents to said xerogel; and (e) after said drying of (b) and after said chromium of (d) is introduced, activating the resulting dried, chromium-containing composition by means of an activation procedure which comprises treatment at an elevated temperature in an atmosphere containing oxygen.
Claim 2
Dependent Claim 256 words
A polymerization process compsiring contacting at least one mono-1-olefin having 2 to 8 carbon atoms per molecule with a catalyst produced by: (a) forming a silica hydrogel containing a pore preserving agent selected from (1) organic silicon compounds having the structure R n SiA 4-n wherein n is an integer of 2 or 3, and wherein each R is a saturated or unsaturated hydrocarbon group wherein each R can be the same or different and wherein A is selected from the group consisting of hydroxy radicals, halides and alkoxy radicals in which the alkyl group therein contains from 1 to about 10 carbon atoms, (2) water soluble inorganic acids which are sufficiently ionized to produce a pH of 0 to 3.5, (3) organic acids having an acid strength equal to or greater than that of acetic acid, and (4) anionic, cationic or non-ionic surfactants; (b) drying said hydrogel by means of air oven drying, spray drying, tray drying, vacuum oven drying or drying under a heat lamp to form a xerogel; (c) anhydrously incorporating a titanium compound into said xerogel; (d) wherein chromium is introduced by either coprecipitating same with said silica hydrogel, by combining a water-soluble chromium compound with said hydrogel, or adding anhydrous solution of a chromium compound soluble in non-aqueous solvents to said xerogel; and (e) after said drying of (b) and after said chromium of (d) is introduced, activating the resulting dried, chromium-containing composition by means of an activation procedure which comprises treatment at an elevated temperature in an atmosphere containing oxygen.
Claim 3
Dependent Claim 17 words
A method according to claim 1 wherein said olefin is selected from ethylene, propylene, 1-butene, and 1-hexene.
Claim 4
Dependent Claim 12 words
A method according to claim 2 wherein said olefin is predominantly ethylene.
Claim 5
Dependent Claim 23 words
A method according to claim 3 wherein said polymerization is carried out at a temperature within the range of 66° to 110° C.
Claim 6
Dependent Claim 25 words
A process according to claim 1 wherein said chromium in the form of a compound soluble in nonaqueous solvents is anhydrously impregnated onto said xerogel.
Claim 7
Dependent Claim 22 words
A method according to claim 1 wherein said hydrogel is washed and after said washing said pore preserving agent is admixed therewith.
Claim 8
Dependent Claim 24 words
A method according to claim 6 wherein said chromium is added as an aqueous solution of a water soluble chromium compound to said hydrogel.
Claim 9
Dependent Claim 24 words
A method according to claim 7 wherein said chromium is incorporated in the form of a compound selected from CrO 3 and chromium acetate.
Claim 10
Dependent Claim 37 words
A method according to claim 6 wherein said catalyst contains from about 0.5 to about 4 weight percent chromium and from 1.5 to 5.5 weight percent titanium based on the total weight of the final dried catalyst.
Claim 11
Dependent Claim 23 words
A method according to claim 6 wherein said titanium is incorporated by impregnating said xerogel with a nonaqueous solution of a titanium compound.
Claim 12
Dependent Claim 16 words
A method according to claim 10 wherein said titanium compound is added in a hydrocarbon solution.
Claim 13
Dependent Claim 13 words
A method according to claim 11 wherein said titanium compound is titanium tetraisopropoxide.
Claim 14
Dependent Claim 20 words
A method according to claim 6 wherein said titanium compound is added neat to said xerogel during said activation process.
Claim 15
Dependent Claim 25 words
A method according to claim 1 wherein said pore preserving agent is selected from a polysiloxane-polyoxyalkylene copolymer, a polyethoxylated sorbitol monolaurate, and a polyethoxylated t-octylphenol.
Claim 16
Dependent Claim 12 words
A method according to claim 6 wherein said hydrogel is spray dried.
Claim 17
Dependent Claim 55 words
A method according to claim 15 wherein said pore preserving agent is selected from a polysiloxane-polyoxyalkylene copolymer, a polyethoxylated sorbitol monolaurate, and a polyethoxylated t-octyphenol, said titanium compound is titanium tetraisopropoxide wherein said titanium compound is added from a hydrocarbon solution and wherein said activating of step (e) comprises calcination at 400°-1100° C. in air.
Claim 18
Dependent Claim 16 words
A method according to claim 1 wherein said activating of step (e) comprises reduction and reoxidation.
Claim 19
Dependent Claim 183 words
A polymerization process comprising contacting at least one mono-1-olefin having 2 to 8 carbon atoms per molecule with a catalyst produced by forming a silica hydrogel and thereafter removing water to form a xerogel, said silica in either the hydrogel stage or the xerogel stage being impregnated with an aqueous titanium-containing composition formed by mixing an essentially water-free organic acid and a titanium compound of the formula ##STR2## wherein the R and R' groups are the same or different and are selected from 1-7 carbon atom alkyl radicals to give a titanium-containing composition and thereafter diluting said titanium-containing composition with water to give said aqueous titanium-containing composition, wherein chromium is introduced by either coprecipitating same with said silica hydrogel, by combining a water-soluble chromium compound with said hydrogel, or adding an anhydrous solution of a chromium compound soluble in a non-aqueous solvent to said xerogel and wherein after said silica is impregnated and after said chromium is introduced, the resulting chromium containing composition is activated by means of an activation procedure which comprises treatment at an elevated temperature in an atmosphere containing oxygen.
Claim 20
Dependent Claim 183 words
A polymerization process comprising contacting at least one mono-1-olefin having 2 to 8 carbon atoms per molecule with a catalyst produced by forming a silica hydrogel and thereafter removing water to form a xerogel, said silica in either the hydrogel stage or the xerogel stage being impregnated with an aqueous titanium-containing composition formed by mixing an essentially water-free organic acid and a titanium compound of the formula ##STR2## wherein the R and R' groups are the same or different and are selected from 1-7 carbon atom alkyl radicals to give a titanium-containing composition and thereafter diluting said titanium-containing composition with water to give said aqueous titanium-containing composition, wherein chromium is introduced by either coprecipitating same with said silica hydrogel, by combining a water-soluble chromium compound with said hydrogel, or adding an anhydrous solution of a chromium compound soluble in a non-aqueous solvent to said xerogel and wherein after said silica is impregnated and after said chromium is introduced, the resulting chromium containing composition is activated by means of an activation procedure which comprises treatment at an elevated temperature in an atmosphere containing oxygen.
Claim 21
Dependent Claim 34 words
A method according to claim 18 wherein said organic acid and said titanium compound are mixed in a ratio within the range of 1:1 to 10:1 of acid:titanium compound to form said titanium-containing composition.
Claim 22
Dependent Claim 33 words
A method according to claim 19 wherein said titanium-containing composition is diluted with said water in a ratio within the range of 1:1 to 10:1 water:titanium-containing composition to give said aqueous titanium-containing composition.
Claim 23
Dependent Claim 20 words
A method according to claim 18 wherein said aqueous titanium-containing composition is added to said silica at the hydrogel stage.
Claim 24
Dependent Claim 29 words
A method according to claim 18 wherein said aqueous titanium-containing composition is added to said silica in the xerogel stage and thereafter the thus titanium impregnated xerogel is dried.
Claim 25
Dependent Claim 31 words
A method according to claim 18 wherein said silica is formed from a hydrogel also containing a pore preserving agent selected from organic silicon compounds, oxygen-containing organic compounds, acids and surfactants.
Claim 26
Dependent Claim 24 words
A method according to claim 18 wherein said R groups are methyl and wherein said activation procedure comprises calcination at 400°-1100° C. in air.
Claim 27
Dependent Claim 62 words
A method according to claim 18 wherein said silica is made by adding an alkali metal silicate to an acid to form a hydrogel, washing the hydrogel with water, impregnating the thus washed hydrogel with an aqueous solution of a chromium compound selected from CrO 3 and chromium acetate and spray drying, said aqueous titanium-containing composition being added to the washed hydrogel.
Claim 28
Dependent Claim 57 words
A method according to claim 25 wherein said catalyst contains from about 0.5 to about 4 weight percent chromium and 1.5 to 5.5 weight percent titanium based on the total weight of the final dried catalyst and wherein the titanium compound is diisopropoxy titanium acetylacetonate and wherein said essentially water free organic acid is glacial acetic acid.
Claim 29
Dependent Claim 14 words
A method according to claim 26 wherein said activation procedure comprises reduction and reoxidation.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-01-10 1986-07-12 1987-01-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-01-10 1990-07-12 1991-01-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-01-10 1994-07-12 1995-01-11 $7700.00 Window Closed / Lapsed

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