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US4041224A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst, method and polymerization processes

Assignee: Enron Chemical Co
•
Filing: 1975-11-19
•
Granted: 1977-08-09
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Expires: 1995-11-19
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Abstract

Abstract A catalyst prepared by (1) forming a mixture of a finely divided support such as silica, alumina, zirconia or thoria and a chromium compound which may be either organic or inorganic followed by (2) adding a titanium compound, then (3) heat activating the reaction product of (2), and then (4) further heating in a gas that comprises oxygen. The disclosure also includes a method of polymerizing olefins with this catalyst and the process of preparing the catalyst.

Inventors

  • 👤 Raymond E. Hoff
  • 👤 Thomas J. Pullukat
  • 👤 Mitsuzo Shida

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 08:32
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 73 words
A catalyst prepared by the process of (1) forming a mixture of a finely divided, difficultly reducible, support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and a chromium compound, followed by (2) adding a titanium compound, then (3) heat activating said product of (2) in an inert or reducing atmosphere, and then (4) partially oxidizing by heating said product of (3) in a gas that comprises oxygen.
Claim 2
Dependent Claim 73 words
A catalyst prepared by the process of (1) forming a mixture of a finely divided, difficultly reducible, support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and a chromium compound, followed by (2) adding a titanium compound, then (3) heat activating said product of (2) in an inert or reducing atmosphere, and then (4) partially oxidizing by heating said product of (3) in a gas that comprises oxygen.
Claim 3
Dependent Claim 22 words
The catalyst of claim 1 wherein said chromium compound is an inorganic compound containing chromium, oxygen and volatile or thermally degradable substituents.
Claim 4
Dependent Claim 11 words
The catalyst of claim 1 wherein said chromium compound is organic.
Claim 5
Dependent Claim 19 words
The catalyst of claim 1 wherein said heat activating of (3) is at a temperature of about 300°-900° C.
Claim 6
Dependent Claim 22 words
The catalyst of claim 4 wherein said heat activating of (3) is concurrent with fluidizing said mixture in a non-oxidizing gas stream.
Claim 7
Dependent Claim 14 words
The catalyst of claim 5 wherein said fluidizing is in a reducing gas stream.
Claim 8
Dependent Claim 17 words
The catalyst of claim 6 wherein said reducing gas comprises a mixture of nitrogen and carbon monoxide.
Claim 9
Dependent Claim 23 words
The catalyst of claim 1 wherein said heat activating of (3) and heating of (4) are each accomplished while fluidizing the respective mixtures.
Claim 10
Dependent Claim 10 words
The catalyst of claim 1 wherein said gas comprises air.
Claim 11
Dependent Claim 25 words
The catalyst of claim 1 wherein the product of (2) is dried at from about 200°-400° F. for from about 15 minutes to 2 hours.
Claim 12
Dependent Claim 43 words
The catalyst of claim 1 wherein said chromium compound is present in an amount to produce about 0.1-10 wt.% chromium and said titanium compound is present in an amount to produce about 0.5-8.0 wt.% titanium, both based on the amount of said support.
Claim 13
Dependent Claim 22 words
The catalyst of claim 1 wherein said heating of (4) is at about 450°-550° C. for about 5 minutes - 2 hours.
Claim 14
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 1.
Claim 15
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 2.
Claim 16
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 3.
Claim 17
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 4.
Claim 18
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 5.
Claim 19
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 6.
Claim 20
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 7.
Claim 21
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 8.
Claim 22
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 9.
Claim 23
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 10.
Claim 24
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 11.
Claim 25
Dependent Claim 36 words
The method of making polymers of 1-olefins of 2-8 carbon atoms and copolymers of said olefins and 1-olefins of 2-20 carbon atoms which comprises polymerizing said olefins under polymerizing conditions with the catalyst of claim 12.
Claim 26
Dependent Claim 68 words
The process of preparing an active polymerizing catalyst, comprising: (1) forming a mixture of a finely divided, difficultly reducible, support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and a chromium compound, followed by (2) adding a titanium compound, then (3) heat activating said product of (2) in an inert or reducing atmosphere, and then (4) heating in a gas that comprises oxygen.
Claim 27
Dependent Claim 68 words
The process of preparing an active polymerizing catalyst, comprising: (1) forming a mixture of a finely divided, difficultly reducible, support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and a chromium compound, followed by (2) adding a titanium compound, then (3) heat activating said product of (2) in an inert or reducing atmosphere, and then (4) heating in a gas that comprises oxygen.
Claim 28
Dependent Claim 22 words
The process of claim 25 wherein said chromium compound is an inorganic compound containing chromium, oxygen and volatile or thermally degradable substituents.
Claim 29
Dependent Claim 11 words
The process of claim 25 wherein said chromium compound is organic.
Claim 30
Dependent Claim 19 words
The process of claim 25 wherein said heat activating of (3) is at a temperature of about 300°-900° C.
Claim 31
Dependent Claim 21 words
The process of claim 28 wherein said heat activating of (3) is concurrent with fluidizing said mixture in a gas stream.
Claim 32
Dependent Claim 14 words
The process of claim 29 wherein said fluidizing is in a reducing gas stream.
Claim 33
Dependent Claim 17 words
The process of claim 30 wherein said reducing gas comprises a mixture of nitrogen and carbon monoxide.
Claim 34
Dependent Claim 22 words
The process of claim 25 wherein said heat activating of (3) and heating of (4) are accomplished while fluidizing the respective mixtures.
Claim 35
Dependent Claim 10 words
The process of claim 25 wherein said gas comprises air.
Claim 36
Dependent Claim 25 words
The process of claim 25 wherein the product of (2) is dried at from about 200°-400° F. for from about 15 minutes - 2 hours.
Claim 37
Dependent Claim 43 words
The process of claim 25 wherein said chromium compound is present in an amount to produce about 0.1-10 wt.% chromium and said titanium compound is present in an amount to produce about 0.5-8.0 wt.% titanium, both based on the amount of said support.
Claim 38
Dependent Claim 22 words
The process of claim 25 wherein said heating of (4) is at about 450°-550° C. for about 5 minutes - 2 hours.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-08-08 1981-02-07 1981-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-08-08 1985-02-07 1985-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-08-08 1989-02-07 1989-08-09 $7700.00 Window Closed / Lapsed

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