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Styrene-butadiene random copolymer and process for the production thereof

Assignee: JSR Corp
•
Filing: 1981-04-15
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Granted: 1983-01-04
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Expires: 2001-04-15
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Abstract

Abstract Styrene-butadiene random copolymers having an average vinyl content of at least 70%, a breadth of the distribution of vinyl contents of at least 20%, a Mooney viscosity (ML 1+4 , 100° C.) of 10 to 150, and a styrene content of about 3 to 30% by weight. They are prepared by copolymerizing styrene and butadiene in a hydrocarbon solvent in the presence of an organolithium initiator and a Lewis base and, if necessary, an anionic surface active agent containing --SO 3 M or --OSO 3 M (wherein M is Na, K, Rb or Cs) under temperature-raising conditions. They are rubber materials having low rolling resistance and high wet skid resistance.

Inventors

  • 👤 Yasumasa Takeuchi
  • 👤 Noboru Ohshima
  • 👤 Mitsuhiko Sakakibara
  • 👤 Funio Tsutsumi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 12:47
CPC Classifications
C; C08; C08F; C08F236/00; C08F236/02; C08F236/04; C08F236/10

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 47 words
A styrene-butadiene random copolymer having an average vinyl content of at least 70%, a breadth of the distribution of vinyl contents of at least 20%, a Mooney viscosity (ML 1+4 , 100° C.) of 10 to 150, and a styrene content of 3 to 30% by weight.
Claim 2
Dependent Claim 47 words
A styrene-butadiene random copolymer having an average vinyl content of at least 70%, a breadth of the distribution of vinyl contents of at least 20%, a Mooney viscosity (ML 1+4 , 100° C.) of 10 to 150, and a styrene content of 3 to 30% by weight.
Claim 3
Dependent Claim 18 words
A styrene-butadiene random copolymer as claimed in claim 1, wherein the average vinyl content is at least 75%.
Claim 4
Dependent Claim 24 words
A styrene-butadiene random copolymer as claimed in claim 1 or 2, wherein the breadth of the distribution of vinyl contents is at least 30%.
Claim 5
Dependent Claim 19 words
A styrene-butadiene random copolymer as claimed in claim 3, wherein the styrene content is 3 to 20% by weight.
Claim 6
Dependent Claim 20 words
A styrene-butadiene random copolymer as claimed in claim 4, wherein the Mooney viscosity (ML1+4, 100° C.) is 20 to 100.
Claim 7
Dependent Claim 112 words
A process for producing a styrene-butadiene random copolymer having an average vinyl content of at least 70%, a breadth of the distribution of vinyl contents of at least 20%, a Mooney viscosity (ML 1+4 , 100° C.) of 10 to 150, and a styrene content of 3 to 30% by weight by copolymerizing styrene and butadiene in a hydrocarbon solvent in the presence of an organolithium initiator, characterized by carrying out the copolymerization in the presence of a Lewis base or a combination of a Lewis base and an anionic surface active agent containing --SO 3 M or --OSO 3 M, wherein M is Na, K, Rb or Cs under temperature-raising conditions.
Claim 8
Dependent Claim 112 words
A process for producing a styrene-butadiene random copolymer having an average vinyl content of at least 70%, a breadth of the distribution of vinyl contents of at least 20%, a Mooney viscosity (ML 1+4 , 100° C.) of 10 to 150, and a styrene content of 3 to 30% by weight by copolymerizing styrene and butadiene in a hydrocarbon solvent in the presence of an organolithium initiator, characterized by carrying out the copolymerization in the presence of a Lewis base or a combination of a Lewis base and an anionic surface active agent containing --SO 3 M or --OSO 3 M, wherein M is Na, K, Rb or Cs under temperature-raising conditions.
Claim 9
Dependent Claim 22 words
A process as claimed in claim 6, wherein the Lewis base is an ether or tertiary amine having a high Lewis basicity.
Claim 10
Dependent Claim 61 words
A process as claimed in claim 6 or 7, wherein the Lewis base is ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, tetraethylene glycol dimethyl ether, tetrahydrofuran, 2-methoxytetrahydrofuran, 2-methoxymethyltetrahydrofuran, 2,5-dimethoxymethyltetrahydrofuran, dioxane, N,N,N',N'-tetramethylethylenediamine, N,N,N',N'-tetraethylethylenediamine, triethylenediamine, N-methylmorpholine or N-ethylmorpholine.
Claim 11
Dependent Claim 30 words
A process as claimed in claim 8, wherein the amount of the Lewis base used is 0.2 to 500 moles per gram atom of the lithium in the organolithium initiator.
Claim 12
Dependent Claim 36 words
A process as claimed in claim 9, wherein the anionic surface active agent is an alkylsulfonate, an amide-bound sulfonate, an ester-bound sulfonate, a sulfuric ester salt of a higher alcohol, or an ester-bound sulfuric ester salt.
Claim 13
Dependent Claim 37 words
A process as claimed in claim 10, wherein the amount of the anionic surface active agent used is 1.0 gram atom or less (alkali metal atom bais) per gram atom of the lithium in the organolithium initiator.
Claim 14
Dependent Claim 49 words
A process as claimed in claim 11, wherein the polymerization initiation temperature is from -20° C. to 50° C. and the difference between the polymerization initiation temperature and the maximum temperature in the course of the polymerization or at the end of the polymerization is at least 40° C.
Claim 15
Dependent Claim 16 words
A process as claimed in claim 12, wherein the maximum temperature is 130° C. or less.
Claim 16
Dependent Claim 19 words
A process as claimed in claim 13, wherein the hydrocarbon solvent is an alicyclic hydrocarbon or an aliphatic hydrocarbon.
Claim 17
Dependent Claim 29 words
A process as claimed in claim 14, wherein the amount of the hydrocarbon solvent used is 1 to 20 parts by weight per part by weight of the monomers.

References Cited (Backward Citations)

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US3301840A Cited
US3366611A Cited
US3773732A Cited
US4022959A Cited
US3980625A Cited
US3716495A Cited
US4139690A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-01-03 1986-07-05 1987-01-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-01-03 1990-07-05 1991-01-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-01-03 1994-07-05 1995-01-04 $7700.00 Window Closed / Lapsed

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