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US4367185A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing crosslinked polypropylene foam

Assignee: Furukawa Electric Co Ltd
•
Filing: 1980-02-25
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Granted: 1983-01-04
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Expires: 2000-02-25
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Abstract

Abstract In producing a crosslinked polypropylene foam, 0.5 to 4 parts by weight of a compound selected from triacrylate and trimethacrylate of aliphatic polyhydric alcohol and a blowing agent are mixed with 100 parts by weight of propylene homopolymer or copolymer. Then, the mixture is shaped under heat, followed by irradiation with an ionizing radiation such that the dose of the radiation absorbed by the shaped mass ranges between 0.1 and 10 Mrad. Finally, the irradiated mass is heated for foaming.

Inventors

  • 👤 Akio Nojiri
  • 👤 Takashi Sawasaki
  • 👤 Toshio Koreeda

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 19:08
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0014; C08J9/0028; B; B29; B29C; B29C44/00; B29C44/34; B29C44/36; B29C44/46; B29C44/50; B29C44/505; B29C44/56; C08J9/0023; B29K; B29K2023/00; B29K2023/10; B29K2023/12; B29K2105/00; B29K2105/24; C08J2323/00; C08J2323/02; C08J2323/10; Y; Y10; Y10S; Y10S264/00; Y10S264/16; Y10S264/18

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 104 words
A method of producing a crosslinked polypropylene foam shaped body, comprising the steps of: mixing 0.5 to 4 parts by weight of a compound selected from the group consisting of trimethylol propane triacrylate and trimethylol propane trimethacrylate, 0.1 to 5 parts by weight of a phenolic compound having at least 3 hydroxyl groups in the molecule and a blowing agent, with 100 parts by weight of propylene homopolymer or copolymer, shaping the mixture under heat, irradiating the shaped mass with an ionizing radiation such that the absorbed dose ranges between 0.1 and 5 Mrad, and heating the irradiated mass to foam the shaped body.
Claim 2
Independent Claim 104 words
A method of producing a crosslinked polypropylene foam shaped body, comprising the steps of: mixing 0.5 to 4 parts by weight of a compound selected from the group consisting of trimethylol propane triacrylate and trimethylol propane trimethacrylate, 0.1 to 5 parts by weight of a phenolic compound having at least 3 hydroxyl groups in the molecule and a blowing agent, with 100 parts by weight of propylene homopolymer or copolymer, shaping the mixture under heat, irradiating the shaped mass with an ionizing radiation such that the absorbed dose ranges between 0.1 and 5 Mrad, and heating the irradiated mass to foam the shaped body.
Claim 3
Independent Claim 107 words
A method of producing a crosslinking polypropylene foam, comprising the steps of: mixing 0.5 to 4 parts by weight of a compound selected from the group consisting of trimethylol propane triacrylate and trimethylol propane trimethacrylate, 0.1 to 5 parts by weight of a phenolic compound having at least 3 hydroxyl groups in the molecule with 100 parts by weight of propylene homopolymer or copolymer, shaping the mixture under heat, irradiating the shaped mass with an ionizing radiation such that the absorbed dose ranges between 0.1 and 5 Mrad, impregnating the irradiated mass with a volatile blowing agent, and heating the impregnated mass to foam the shaped body.
Claim 4
Independent Claim 107 words
A method of producing a crosslinking polypropylene foam, comprising the steps of: mixing 0.5 to 4 parts by weight of a compound selected from the group consisting of trimethylol propane triacrylate and trimethylol propane trimethacrylate, 0.1 to 5 parts by weight of a phenolic compound having at least 3 hydroxyl groups in the molecule with 100 parts by weight of propylene homopolymer or copolymer, shaping the mixture under heat, irradiating the shaped mass with an ionizing radiation such that the absorbed dose ranges between 0.1 and 5 Mrad, impregnating the irradiated mass with a volatile blowing agent, and heating the impregnated mass to foam the shaped body.
Claim 5
Dependent Claim 26 words
The method according to claim 1, wherein it takes at least 5 minutes for the blowing agent to begin to generate decomposed gas at 185° C.
Claim 6
Dependent Claim 26 words
The method according to claim 1, wherein it takes at least 10 minutes for the blowing agent to begin to generate decomposed gas at 185° C.
Claim 7
Dependent Claim 13 words
The method according to claim 1, wherein said compound is trimethylol propane triacrylate.
Claim 8
Dependent Claim 13 words
The method according to claim 1, wherein said compound is trimethylol propane trimethacrylate.
Claim 9
Dependent Claim 22 words
The method according to claim 1, wherein the amount of said triacrylate or trimethacrylate ranges between 1.0 and 2.5 parts by weight.
Claim 10
Dependent Claim 23 words
The method according to claim 1, or 2 or 7 wherein the absorbed dose of ionizing radiation ranges between 0.5 and 5 Mrad.
Claim 11
Dependent Claim 23 words
The method according to claim 1, or 2 or 7 wherein the absorbed dose of ionizing radiation ranges between 1 and 3 Mrad.
Claim 12
Dependent Claim 20 words
The method according to claim 1, wherein the irradiated mass is placed on a wire net and heated for foaming.
Claim 13
Independent Claim 42 words
The method according to any one of claims 1, 2, 4 or 7, wherein said phenolic compound having at least 3 hydroxyl groups in the molecule is selected from the group consisting of 1,1,3-tris-(5-t-butyl-4-hydroxy-2-methylphenyl) butane; octadecyl-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)-propionate; tris-(3,5-di-t-butyl-4-hydroxybenzyl) isocyanurate; and 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene.
Claim 14
Dependent Claim 35 words
The method according to claim 9, wherein said phenolic compound having at least 3 hydroxyl groups in the molecule is selected from the group consisting of 1,1,3-tris-(5-t-butyl-4-hydroxy-2-methylphenyl) butane; octadecyl-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)-propionate; tris-(3,5-di-t-butyl-4-hydroxybenzyl) isocyanurate; and 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene.

References Cited (Backward Citations)

US3067147A Cited
GB1126857A Cited
US3717559A Cited
US3542702A Cited
US3714083A Cited
US3965054A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-01-03 1986-07-05 1987-01-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-01-03 1990-07-05 1991-01-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-01-03 1994-07-05 1995-01-04 $7700.00 Window Closed / Lapsed

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