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Permanent magnet and process for making same

Assignee: Japan Kinoko Research Center Foundation
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Filing: 1981-02-20
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Granted: 1982-12-28
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Expires: 2001-02-20
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Abstract

Abstract A method of making a hard or semihard magnetic alloy which involves initially forming a body of a spinodally decomposable alloy composition of iron-chromium-cobalt base by casting an admixture of 3 to 30% by weight cobalt, 10 to 40% by weight chromium, 0.1 to 15% by weight vanadium and the balance iron. The body is then solution treated at an elevated temperature and for a period sufficient to produce a homogeneous single α-phase structure in the body and the solution-treated body is tempered at a reduced temperature and for a time period sufficient to spinodally decompose therein the single α-phase structure into a composition-modulated, phase-separated structure consisting of an α 1 phase which is magnetic and an α 2 phase which is nonmagnetic, said phase-separated structure forming the magnetic alloy.

Inventors

  • 👤 Kiyoshi Inoue

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 20:34
CPC Classifications
C; C22; C22C; C22C38/00; C22C38/18; C22C38/30; H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/032; H01F1/04

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 130 words
A method of making a hard or semihard magnetic alloy which comprises the steps of: (A) forming a body of a spinodally decomposable alloy composition of iron-chromium-cobalt base by casting an admixture of 3 to 30% by weight cobalt, 10 to 40% by weight chromium, 0.1 to 15% by weight vanadium and the balance iron; (B) solution-treating said body at an elevated temperature and for a period sufficient to produce a homogeneous single α-phase structure in said body; and (C) tempering the solution-treated body at a reduced temperature and for a time period sufficient to spinodally decompose therein said single α-phase structure into a phase-separated structure consisting of an α 1 -phase which is magnetic and an α 2 phase which is nonmagnetic, said phase-separated structure forming said magnetic alloy.
Claim 2
Independent Claim 130 words
A method of making a hard or semihard magnetic alloy which comprises the steps of: (A) forming a body of a spinodally decomposable alloy composition of iron-chromium-cobalt base by casting an admixture of 3 to 30% by weight cobalt, 10 to 40% by weight chromium, 0.1 to 15% by weight vanadium and the balance iron; (B) solution-treating said body at an elevated temperature and for a period sufficient to produce a homogeneous single α-phase structure in said body; and (C) tempering the solution-treated body at a reduced temperature and for a time period sufficient to spinodally decompose therein said single α-phase structure into a phase-separated structure consisting of an α 1 -phase which is magnetic and an α 2 phase which is nonmagnetic, said phase-separated structure forming said magnetic alloy.
Claim 3
Dependent Claim 33 words
The method defined in claim 1, further comprising the steps of disintegrating said cast body into a powdery form and then compacting the disintegrated body into a coherent form prior to step (B).
Claim 4
Dependent Claim 32 words
The method defined in claim 2 wherein said admixture contains 5 to 25% by weight cobalt, 15 to 35% by weight chromium, 0.5 to 10% by weight vanadium and the balance iron.
Claim 5
Dependent Claim 28 words
The method defined in claim 1, claim 2 or claim 3, further comprising the step of cold-working said body subsequent to step (A) and prior to step (B).
Claim 6
Dependent Claim 32 words
The method defined in claim 1 wherein said admixture contains 5 to 25% by weight cobalt, 15 to 35% by weight chromium, 0.5 to 10% by weight vanadium and the balance iron.
Claim 7
Dependent Claim 37 words
The method defined in claim 1, claim 2, claim 3 or claim 5 wherein step (C) includes: isothermally tempering the solution-treated body in a magnetic field and step-tempering the magnetically tempered body at successively decreased different temperatures.
Claim 8
Dependent Claim 23 words
The method defined in claim 6, further comprising the step of cold-working said body subsequent to step (A) and prior to step (B).
Claim 9
Dependent Claim 23 words
The method defined in claim 6, further comprising the step of hot-working said body subsequent to step (A) and prior to step (B).

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-12-27 1986-06-28 1986-12-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-12-27 1990-06-28 1990-12-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-12-27 1994-06-28 1994-12-28 $7700.00 Window Closed / Lapsed

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