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US4361609A Expired / Lapsed US ⏱️ 0.0 years remaining

Fiber structures of split multicomponent fibers and process therefor

Assignee: Akzona Inc
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Filing: 1980-07-17
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Granted: 1982-11-30
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Expires: 2000-07-17
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Abstract

Abstract Fibrillatable multicomponent fibers of the matrix segment type and a process for production of fiber structures by splitting shrinkable, basically unset, multi-component fibers consisting of at least two incompatible components which in the fiber cross section are arranged in the form of a matrix and several segments, the latter accounting for about 20% to 80% of the total cross section. After having been processed into fiber structures such as staple fibers, yarns or fabrics, the multicomponent fibers are treated with a liquid or gaseous organic solvent, particularly chlorinated lower alkanes, to partially or completely split the segment filaments from the matrix component. Useful solvents are those which will reduce the zero-shrinkage temperature of the matrix or the segment polymer by at least 160° C. and in which the polymer components constituting the fiber show different shrinkage behavior. Splitting may be further enhanced by the application of mechanical agitation, e.g. by ultrasonic waves. Fabrics made from the multicomponent fibers may be woven, knitted, non-woven, flocked and three-dimensional.

Inventors

  • 👤 Klaus Gerlach
  • 👤 Nikolaus Mathes
  • 👤 Friedbert Wechs

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 01:25
CPC Classifications
D; D01; D01F; D01F8/00; D01F8/04; D01D; D01D5/00; D01D5/28; Y; Y10; Y10T; Y10T428/00; Y10T428/23907; Y10T428/23943; Y10T428/23993; Y10T428/29; Y10T428/2913; Y10T428/2929; Y10T428/2931; Y10T428/2973; Y10T442/00; Y10T442/30; Y10T442/3146; Y10T442/40; Y10T442/444; Y10T442/60; Y10T442/608

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 70 words
A fiber structure composed of partly split multicomponent fibers of the matrix-segment type, characterized by partial splitting up into matrix fibers and segment fibers, whereby the only partly split multicomponent fibers still show a mechanical coherence of matrix and segment components, with, in part, slits between the matrix and segment fibers and, in part, merely longitudinal grooves at the edge of the multicomponent fiber, which correspond to the phase boundaries.
Claim 2
Dependent Claim 70 words
A fiber structure composed of partly split multicomponent fibers of the matrix-segment type, characterized by partial splitting up into matrix fibers and segment fibers, whereby the only partly split multicomponent fibers still show a mechanical coherence of matrix and segment components, with, in part, slits between the matrix and segment fibers and, in part, merely longitudinal grooves at the edge of the multicomponent fiber, which correspond to the phase boundaries.
Claim 3
Dependent Claim 51 words
The fiber structure of claim 1 comprising woven or knitted sheet structure having segment fibers protruding above and below the surface plane and wherein said matrix and segment fibers have finite length and differential curvature, whereby said segment fibers exhibit on the whole a more pronounced curvature than said matrix fibers.
Claim 4
Dependent Claim 38 words
The fiber structure of claim 1 wherein said matrix and segment fibers are randomly arranged and have finite length and differential curvature, whereby said segment fibers exhibit on the whole a more pronounced curvature than said matrix fibers.
Claim 5
Dependent Claim 19 words
The fiber structure of claim 2 or 3 having predetermined areas in which said multicomponent fibers are not split.
Claim 6
Dependent Claim 22 words
The fiber structure of claim 4 wherein said unsplit areas are compacted and uniformly distributed on the surface of said sheet structure.
Claim 7
Dependent Claim 37 words
The fiber structure of claim 1 comprising a non-woven web having multicomponent fibers comprising segment fibers bonded with segment fibers at their points of intersection and bonded segment fibers with matrix fibers at their points of intersection.
Claim 8
Dependent Claim 38 words
The fiber structure of claim 1 comprising a non-woven web having multicomponent fibers comprising matrix fibers bonded with other matrix fibers at their points of intersection and segment fibers bonded with matrix fibers at their points of intersection.
Claim 9
Dependent Claim 17 words
The fiber structure of claim 6 or 7 wherein the multicomponent fibers form a needle punched web.
Claim 10
Dependent Claim 15 words
The fiber structure of claim 1 comprising one or more core segments of polyalkylene terephthalates.
Claim 11
Dependent Claim 14 words
The fiber structure of claim 6 wherein said segment fibers comprise a mixed polyamide.
Claim 12
Dependent Claim 20 words
The fiber structure of claim 10 wherein said mixed polyamide is a copolymer based on ε-caprolactam and hexamethylene diamine/adipic acid.
Claim 13
Dependent Claim 17 words
The fiber structure of claim 9 wherein said multicomponent fibers comprise staple fibers flocked into a substance.

References Cited (Backward Citations)

US3117362A Cited
US3117906A Cited
US3531368A Cited
US3540080A Cited
US3814561A Cited
US3853977A Cited
US3966865A Cited
US4073988A Cited
US4109038A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-11-29 1986-05-31 1986-11-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-11-29 1990-05-31 1990-11-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-11-29 1994-05-31 1994-11-30 $7700.00 Window Closed / Lapsed

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