Protective atmosphere process for annealing and or spheroidizing ferrous metals

Claim 1

In a method for spheroidizing a ferrous metal article by a combination of heating and cooling to produce a microstructure in the ferrous article exhibiting a rounded or globular form of carbide the improvement comprising heating and cooling said ferrous metal articles under an atmosphere prepared by forming a mixture of from 0.5 to 10 mole percent methanol, balance nitrogen and introducing said mixture into a furnace while said articles are heated and cooled to prevent removal of surface carbon from said ferrous articles.

Claim 8

A method of annealing a ferrous metal article in a multi-zone furnace comprising the steps of: (a) charging the articles to be treated into the furnace wherein the first of said zones is maintained at a temperature above the austenite transformation temperature of the article being treated with succeeding zones being maintained alternately at temperatures below and above said transformation temperature; (b) introducing into the furnace at ambient temperature a composition consisting essentially of from 0.1 to 10 mole percent methanol, balance gaseous nitrogen; wherein said methanol reacts, the reaction products and nitrogen forming a protective atmosphere that will inhibit decarburization of said article during thermal treatment; (c) moving said article through the zones of said furnace in sequence beginning with said first zone in the presence of said furnace atmosphere where alternately in said zones of temperatures above the transformation temperature austenite is formed. (d) cooling said articles to ambient temperature at a rate to provide an ambient temperature microstructure dictated by subsequent fabrication operations to be applied to said article.

Claim 9

A method of annealing a ferrous metal article in a multi-zone furnace comprising the steps of: (a) charging the articles to be treated into the furnace wherein the first of said zones is maintained at a temperature above the austenite transformation temperature of the article being treated with succeeding zones being maintained alternately at temperatures below and above said transformation temperature; (b) introducing into the furnace at ambient temperature a composition consisting essentially of from 0.1 to 10 mole percent methanol, balance gaseous nitrogen; wherein said methanol reacts, the reaction products and nitrogen forming a protective atmosphere that will inhibit decarburization of said article during thermal treatment; (c) moving said article through the zones of said furnace in sequence beginning with said first zone in the presence of said furnace atmosphere where alternately in said zones of temperatures above the transformation temperature austenite is formed. (d) cooling said articles to ambient temperature at a rate to provide an ambient temperature microstructure dictated by subsequent fabrication operations to be applied to said article.

Claim 10

A method of annealing a ferrous metal article in a furnace containing multiple heating zones, a cooling zone and an exit vestibule comprising the steps of: (a) charging the articles to be treated into the furnace wherein the heating zones of said furnace are maintained at temperatures to promote formation of iron carbide in the microstructure of the articles being treated; (b) introducing into said furnace at ambient temperature a composition consisting essentially of from 0.1 to 10 mole percent methanol, balance gaseous nitrogen; wherein said methanol reacts, the reaction products and nitrogen forming a protective atmosphere in the heating zones of said furnace to inhibit decarburization of said articles during thermal treatment; (c) purging said cooling zone and said exit vestibule with substantially pure nitrogen; (d) moving said article through said heating zones under the furnace atmosphere to promote formation of iron carbide in the microstructure of said articles; (e) cooling said articles in said cooling zone to provide an ambient temperature microstructure dictated by subsequent fabrication operations to be applied to said articles; and (f) discharging said articles from said furnace through said exit vestibule.

Claim 11

A method of annealing a ferrous metal article in a furnace containing multiple heating zones, a cooling zone and an exit vestibule comprising the steps of: (a) charging the articles to be treated into the furnace wherein the heating zones of said furnace are maintained at temperatures to promote formation of iron carbide in the microstructure of the articles being treated; (b) introducing into said furnace at ambient temperature a composition consisting essentially of from 0.1 to 10 mole percent methanol, balance gaseous nitrogen; wherein said methanol reacts, the reaction products and nitrogen forming a protective atmosphere in the heating zones of said furnace to inhibit decarburization of said articles during thermal treatment; (c) purging said cooling zone and said exit vestibule with substantially pure nitrogen; (d) moving said article through said heating zones under the furnace atmosphere to promote formation of iron carbide in the microstructure of said articles; (e) cooling said articles in said cooling zone to provide an ambient temperature microstructure dictated by subsequent fabrication operations to be applied to said articles; and (f) discharging said articles from said furnace through said exit vestibule.