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US4359132A Expired / Lapsed US ⏱️ 0.0 years remaining

High performance speaker diaphragm

Assignee: Gates Formed Fibre Products Inc
•
Filing: 1981-05-14
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Granted: 1982-11-16
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Expires: 2001-05-14
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Abstract

Abstract The disclosure is of a high performance speaker diaphragm which comprises needled and interlocked textile staple fibers of a first, relatively heat-resistant fiber and a second, heat-softenable fiber. The fibers are molded together to soften the second fiber whereby it interlocks with the first fiber.

Inventors

  • 👤 Roy B. Parker
  • 👤 Daniel R. Levesque

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 23:21
CPC Classifications
H; H04; H04R; H04R7/00; H04R7/02; H04R7/12; D; D04; D04H; D04H1/00; D04H1/40; D04H1/44; D04H1/46; D04H1/48; Y; Y10; Y10T; Y10T428/00; Y10T428/21; Y10T442/00; Y10T442/60; Y10T442/682; Y10T442/684

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 141 words
A speaker diaphragm, which comprises: a plurality of first textile staple fibers which are stable at a given degree of temperature which is above temperature ranges to which the diaphragm will be exposed under conditions of normal use; a plurality of second, heat-softened and re-hardened textile staple fibers which soften at the given degree of temperature but are stable at temperatures within said temperature ranges; said first and second fibers being entangled together to form cross-over points in a non-woven fabric, the entanglement being of the character associated with needled, mixed fibers wherein said first and second fibers are separated from each other by void spaces, except where they touch at cross-over points; the first and second fibers being interlocked at cross-over points; said entangled and interlocked fibers having been molded under heating conditions in the form of a speaker diaphragm.
Claim 2
Dependent Claim 141 words
A speaker diaphragm, which comprises: a plurality of first textile staple fibers which are stable at a given degree of temperature which is above temperature ranges to which the diaphragm will be exposed under conditions of normal use; a plurality of second, heat-softened and re-hardened textile staple fibers which soften at the given degree of temperature but are stable at temperatures within said temperature ranges; said first and second fibers being entangled together to form cross-over points in a non-woven fabric, the entanglement being of the character associated with needled, mixed fibers wherein said first and second fibers are separated from each other by void spaces, except where they touch at cross-over points; the first and second fibers being interlocked at cross-over points; said entangled and interlocked fibers having been molded under heating conditions in the form of a speaker diaphragm.
Claim 3
Dependent Claim 14 words
The diaphragm of claim 1 wherein the first fibers are fibers of poly(p-phenylene terephthalamide).
Claim 4
Dependent Claim 13 words
The diaphragm of claim 2 wherein the second fibers are fibers of polypropylene.
Claim 5
Dependent Claim 10 words
The diaphragm of claim 1 wherein said form is conical.
Claim 6
Independent Claim 129 words
A method of making speaker diaphragms, which comprises; providing a homogeneous blend of a first textile staple fiber, which are stable at a given degree of temperature which is above temperature ranges to which the diaphragm will be exposed under conditions of normal use, and a second textile staple fiber which will soften at the given degree of temperature but is stable at temperatures within said ranges; needling the blend to obtain a non-woven fabric; and molding the fabric into a diaphragm shape under sufficient heat and pressure to soften the second fibers and interlock them with the first fibers at points where the first fibers cross-over the second fibers said first fibers being separated from said second fibers at points other than said cross-over points, by void spaces.
Claim 7
Independent Claim 129 words
A method of making speaker diaphragms, which comprises; providing a homogeneous blend of a first textile staple fiber, which are stable at a given degree of temperature which is above temperature ranges to which the diaphragm will be exposed under conditions of normal use, and a second textile staple fiber which will soften at the given degree of temperature but is stable at temperatures within said ranges; needling the blend to obtain a non-woven fabric; and molding the fabric into a diaphragm shape under sufficient heat and pressure to soften the second fibers and interlock them with the first fibers at points where the first fibers cross-over the second fibers said first fibers being separated from said second fibers at points other than said cross-over points, by void spaces.
Claim 8
Dependent Claim 22 words
The method of claim 5 wherein the first fibers are fibers of poly(p-phenylene terephthalamide) and the second fibers are fibers of polypropylene.

References Cited (Backward Citations)

US1393515A Cited
US1543394A Cited
JPS5265421A Cited
US4195112A Cited
JPS557751A Cited
JPS5553995A Cited
US4291781A Cited
US4258093A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-11-15 1986-05-17 1986-11-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-11-15 1990-05-17 1990-11-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-11-15 1994-05-17 1994-11-16 $7700.00 Window Closed / Lapsed

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