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US4358577A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for preparing high molecular weight epoxy resins containing hydrolyzed epoxy groups

Assignee: Dow Chemical Co
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Filing: 1980-11-26
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Granted: 1982-11-09
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Expires: 2000-11-26
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Abstract

Abstract High molecular weight epoxy resins containing hydrolyzed epoxy groups are prepared by reacting (A) a low molecular weight epoxy resin, and (B) a hydroxyl-containing compound in the presence of (C) a catalyst therefor and (D) an excess quantity of water and thereafter removing the excess water.

Inventors

  • 👤 Avis L. McCrary
  • 👤 Michael G. Stevens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 22:10
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/14; C08G59/1405; C08G59/1427; C08G59/02; C08G59/04

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 145 words
A process for preparing high molecular weight epoxy resin compositions containing one or more hydrolyzed glycidyl groups which process comprises: (1) reacting in the absence of an inert organic solvent, a reaction mixture consisting essentially of (A) at least one low molecular weight epoxy resin having an average of more than one glycidyl group per molecule with (B) at least one hydroxyl-containing compound reactive with a glycidyl group; said reaction being conducted in the presence of (C) a catalytic quantity of a catalyst for effecting the reaction between (A) and (B) and (D) water in an amount in excess of that amount theoretically required to totally hydrolyze all of the epoxy groups of the epoxy resin produced from the reaction between (A) and (B); and (2) removing the excess water thereby providing a high molecular weight epoxy resin containing at least one hydrolyzed glycidyl group.
Claim 2
Dependent Claim 145 words
A process for preparing high molecular weight epoxy resin compositions containing one or more hydrolyzed glycidyl groups which process comprises: (1) reacting in the absence of an inert organic solvent, a reaction mixture consisting essentially of (A) at least one low molecular weight epoxy resin having an average of more than one glycidyl group per molecule with (B) at least one hydroxyl-containing compound reactive with a glycidyl group; said reaction being conducted in the presence of (C) a catalytic quantity of a catalyst for effecting the reaction between (A) and (B) and (D) water in an amount in excess of that amount theoretically required to totally hydrolyze all of the epoxy groups of the epoxy resin produced from the reaction between (A) and (B); and (2) removing the excess water thereby providing a high molecular weight epoxy resin containing at least one hydrolyzed glycidyl group.
Claim 3
Dependent Claim 51 words
The process of claim 1 wherein component (A) is a glycidyl ether of an aromatic hydroxyl-containing compound; component (B) is an aromatic hydroxyl-containing compound; component (C) is a phosphonium compound and components (A) and (B) are employed in quantities such that the epoxide:hydroxyl ratio is from about 1.2:1 to about 40:1.
Claim 4
Dependent Claim 122 words
The process of claim 2 wherein component (A) is a diglycidyl ether of a polyhydric phenol represented by the formulas ##STR5## wherein A is a divalent hydrocarbon group having from one to about 8 carbon atoms, --O--, --S--, --S--S--, ##STR6## each X and X' is independently hydrogen, bromine, chlorine or a hydrocarbon group having from 1 to about 8 carbon atoms; n has a value of zero or 1 and n' has an average value of less than about 0.9 and component (B) is represented by the formulas ##STR7## wherein each A, X, X' and n are as defined above and wherein components (A) and (B) are employed in quantities such that the epoxide:hydroxyl ratio is from about 1.5:1 to about 10:1.
Claim 5
Dependent Claim 38 words
The process of claim 3 wherein component (A) is an epoxy resin represented by formula II wherein n' has an average value of less than about 0.2 and component (B) is a hydroxyl-containing compound represented by formula V.
Claim 6
Dependent Claim 36 words
The process of claim 4 wherein each X and X' is independently hydrogen, chlorine or bromine; each n has a value of 1 and n' has an average value of from about 0.001 to about 0.15.
Claim 7
Dependent Claim 28 words
The process of claim 5 wherein component (A) is a diglycidyl ether of bisphenol A; component (B) is bisphenol A and component (C) is ethyltriphenylphosphonium acetate·acetic acid complex.

References Cited (Backward Citations)

US3405093A Cited
US3632836A Cited
US3787508A Cited
US3891525A Cited
US3991028A Cited
US3824212A Cited
US4145324A Cited
US4215210A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-11-08 1986-05-10 1986-11-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-11-08 1990-05-10 1990-11-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-11-08 1994-05-10 1994-11-09 $7700.00 Window Closed / Lapsed

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