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US4358478A Expired / Lapsed US ⏱️ 0.0 years remaining

Sputtering method of manufacturing film type light receiving element under controlled oxygen atmosphere

Assignee: Fujifilm Business Innovation Corp
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Filing: 1981-03-11
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Granted: 1982-11-09
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Expires: 2001-03-11
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Abstract

Abstract A method of manufacturing a film type light receiving element in which the electric current ratio for light and dark input intensities is maximized. Metal electrodes and a photoconductive film are provided in the form of belt-shaped layers on a flat smooth substrate such as a quartz layer. An optically transmissive electrode film of a tin oxide compound is formed thereon in a magnetron type sputtering device. Utilizing the fact that the electric current ratio for light and dark input intensities of the light receiving element varies according to the oxygen partial pressure of the sputtering atmosphere in the sputtering device, the oxygen partial pressure is set close to a value at which the electric current ratio for light and dark input intensities is at a peak value.

Inventors

  • 👤 Mario Fuse
  • 👤 Mutsuo Takenouchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 13:17
CPC Classifications
H; H10; H10F; H10F39/00; H10F39/10; H10F39/12; H10F39/191; H10F39/80; H10F39/802; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12535; Y10T428/12542; Y10T428/12549; Y10T428/12632; Y10T428/12639; Y10T428/12681

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 100 words
A method of manufacturing a film type light receiving element comprising the steps of: providing an insulating substrate having a substantially smooth surface; forming belt-shaped metal electrodes on said smooth surface of said substrate; forming a photoconductive film over said metal electrodes and portions of said surface of said substrate; and forming an optically transmissive electrode film of tin oxide upon said photoconductive film by magnetron sputtering, said sputtering being carried out in an atmosphere having an oxygen partial pressure at a value such that an electric current ratio for light and dark input intensities is at a peak value.
Claim 2
Independent Claim 100 words
A method of manufacturing a film type light receiving element comprising the steps of: providing an insulating substrate having a substantially smooth surface; forming belt-shaped metal electrodes on said smooth surface of said substrate; forming a photoconductive film over said metal electrodes and portions of said surface of said substrate; and forming an optically transmissive electrode film of tin oxide upon said photoconductive film by magnetron sputtering, said sputtering being carried out in an atmosphere having an oxygen partial pressure at a value such that an electric current ratio for light and dark input intensities is at a peak value.
Claim 3
Dependent Claim 13 words
The method of claim 1 wherein said photoconductive film comprises a Se-As-Te film.
Claim 4
Dependent Claim 29 words
The method of claim 1 wherein said step of forming said belt-shaped electrodes comprises depositing a Cr base layer and depositing an Au film upon said Cr base layer.
Claim 5
Dependent Claim 14 words
The method of claim 1 wherein said tin oxide film comprises an ITO film.
Claim 6
Dependent Claim 29 words
The method of claim 4 wherein said step of forming said optically transmissive electrode film comprises sputtering using a 90% In 2 O 3 - 10% SnO 2 target.
Claim 7
Dependent Claim 30 words
The method of claim 1 wherein said step of forming said optically transmissive electrode film comprises sputtering wherein the temperature of said substrate is not substantially raised above the ambient.
Claim 8
Dependent Claim 29 words
The method of claim 1 wherein said step of forming said optically transmissive electrode film comprises sputtering in an atmosphere having an oxygen partial pressure of 1.8×10 -4 Torr.
Claim 9
Dependent Claim 22 words
The method of claim 6 wherein said atmosphere comprises a mixture of argon and oxygen at a pressure of 3.5×10 -3 Torr.
Claim 10
Independent Claim 232 words
A method of manufacturing a film type light receiving element comprising the steps of: providing a substrate of quartz glass having an optically polished surface; forming belt-shaped electrodes by forming a chromium base layer in a belt-shape to a thickness of approximately 700 A and an Au film upon said chromium base; forming a layer of 5% As - 95% Se upon said belt-shaped electrode to a thickness of 2 μm; forming a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer to a thickness of approximately 0.3 μm; forming a layer of 5% As - 95% Se on the last-mentioned layer to a thickness of approximately 400 A; masking the device thus formed for producing an optically transmissive electrode; disposing the element thus formed in a magnetron type sputtering device using a 90% In 2 O 3 - 10% SnO 2 sintered body as a target; providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 2×10 -5 Torr; introducing oxygen into said chamber until the pressure therein is increased to approximately 2.5×10 -4 Torr; introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr; pre-sputtering said element in said sputtering device; and forming an ITO film to a thickness in the range of 500 A to 5000 A.
Claim 11
Independent Claim 232 words
A method of manufacturing a film type light receiving element comprising the steps of: providing a substrate of quartz glass having an optically polished surface; forming belt-shaped electrodes by forming a chromium base layer in a belt-shape to a thickness of approximately 700 A and an Au film upon said chromium base; forming a layer of 5% As - 95% Se upon said belt-shaped electrode to a thickness of 2 μm; forming a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer to a thickness of approximately 0.3 μm; forming a layer of 5% As - 95% Se on the last-mentioned layer to a thickness of approximately 400 A; masking the device thus formed for producing an optically transmissive electrode; disposing the element thus formed in a magnetron type sputtering device using a 90% In 2 O 3 - 10% SnO 2 sintered body as a target; providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 2×10 -5 Torr; introducing oxygen into said chamber until the pressure therein is increased to approximately 2.5×10 -4 Torr; introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr; pre-sputtering said element in said sputtering device; and forming an ITO film to a thickness in the range of 500 A to 5000 A.
Claim 12
Independent Claim 225 words
A method of manufacturing a film type light receiving element comprising the steps of: providing a substrate of quartz glass having an optically polished surface; forming belt-shaped electrodes by forming a chromium base layer in a belt-shape to a thickness of approximately 700 A and an Au film upon said chromium base; forming a layer of 5% As - 95% Se upon said belt-shaped electrode to a thickness of 2 μm; forming a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer to a thickness of approximately 0.3 μm; forming a layer of 5% As - 95% Se on the last-mentioned layer to a thickness of approximately 400 A; masking the device thus formed for producing an optically transmissive electrode; disposing the element thus formed in a magnetron type sputtering device using an SnO 2 sintered body as a target; providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 10 -7 Torr; introducing oxygen into said chamber until the pressure therein is increased to approximately 2×10 -4 Torr; introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr; pre-sputtering said element in said sputtering device; and forming an ITO film to a thickness in the range of 500 A to 5000 A.
Claim 13
Independent Claim 225 words
A method of manufacturing a film type light receiving element comprising the steps of: providing a substrate of quartz glass having an optically polished surface; forming belt-shaped electrodes by forming a chromium base layer in a belt-shape to a thickness of approximately 700 A and an Au film upon said chromium base; forming a layer of 5% As - 95% Se upon said belt-shaped electrode to a thickness of 2 μm; forming a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer to a thickness of approximately 0.3 μm; forming a layer of 5% As - 95% Se on the last-mentioned layer to a thickness of approximately 400 A; masking the device thus formed for producing an optically transmissive electrode; disposing the element thus formed in a magnetron type sputtering device using an SnO 2 sintered body as a target; providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 10 -7 Torr; introducing oxygen into said chamber until the pressure therein is increased to approximately 2×10 -4 Torr; introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr; pre-sputtering said element in said sputtering device; and forming an ITO film to a thickness in the range of 500 A to 5000 A.
Claim 14
Dependent Claim 96 words
A film type light receiving element comprising: an insulating substrate having a substantially smooth surface; belt-shaped metal electrodes formed on said smooth surface of said substrate; a photoconductive film disposed over said metal electrodes and portions of said surface of said substrate; and, an optically transmissive electrode film of tin oxide formed upon said photoconductive film by magnetron sputtering, said sputtering of said tin oxide being carried out in an atmosphere having an oxygen partial pressure at a value each that an electric current ratio for light and dark input intensities is at a peak value.
Claim 15
Dependent Claim 96 words
A film type light receiving element comprising: an insulating substrate having a substantially smooth surface; belt-shaped metal electrodes formed on said smooth surface of said substrate; a photoconductive film disposed over said metal electrodes and portions of said surface of said substrate; and, an optically transmissive electrode film of tin oxide formed upon said photoconductive film by magnetron sputtering, said sputtering of said tin oxide being carried out in an atmosphere having an oxygen partial pressure at a value each that an electric current ratio for light and dark input intensities is at a peak value.
Claim 16
Dependent Claim 15 words
The light receiving element of claim 11 wherein said photoconductive film comprises a Se-As-Te film.
Claim 17
Dependent Claim 25 words
The light receiving element of claim 11 wherein said belt-shaped electrodes comprises a Cr base layer and an Au film upon said Cr base layer.
Claim 18
Dependent Claim 16 words
The light receiving element of claim 11 wherein said tin oxide film comprises an ITO film.
Claim 19
Dependent Claim 29 words
The light receiving element of claim 14 wherein said optically transmissive electrode film is formed by sputtering using a 90% In 2 O 3 - 10% SnO 2 target.
Claim 20
Dependent Claim 30 words
The light receiving element of claim 11 wherein said optically transmissive electrode film is formed by sputtering wherein the temperature of said substrate is not substantially raised above the ambient.
Claim 21
Dependent Claim 30 words
The light receiving element of claim 11 wherein said said optically transmissive electrode film is formed by sputtering in an atmosphere having an oxygen partial pressure of 1.8×10 -4 Torr.
Claim 22
Dependent Claim 24 words
The light receiving element of claim 16 wherein said atmosphere comprises a mixture of argon and oxygen at a pressure of 3.5×10 -3 Torr.
Claim 23
Dependent Claim 218 words
A film type light receiving element comprising: a substrate of quartz glass having an optically polished surface; belt-shaped electrodes having a chromium base layer in a belt-shape at a thickness of approximately 700 A and an Au film upon said chromium base; a layer of 5% As - 95% Se upon said belt-shaped electrode at a thickness of 2 μm; a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer at a thickness of approximately 0.3 μm; a layer of 5% As - 95% Se on the last-mentioned layer at a thickness of approximately 400 A; and, an optically transmissive electrode formed by masking the device thus formed and disposing the element in a magnetron type sputtering device using a 90% In 2 O 3 -10% SnO 2 sintered body as a target, providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 2×10 -5 Torr, introducing oxygen into said chamber until the pressure therein is increased to approximately 2.5×10 -4 Torr, introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr, pre-sputtering said element in said sputtering device, and forming an ITO film to a thickness in the range of 500 A to 5000 A.
Claim 24
Dependent Claim 218 words
A film type light receiving element comprising: a substrate of quartz glass having an optically polished surface; belt-shaped electrodes having a chromium base layer in a belt-shape at a thickness of approximately 700 A and an Au film upon said chromium base; a layer of 5% As - 95% Se upon said belt-shaped electrode at a thickness of 2 μm; a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer at a thickness of approximately 0.3 μm; a layer of 5% As - 95% Se on the last-mentioned layer at a thickness of approximately 400 A; and, an optically transmissive electrode formed by masking the device thus formed and disposing the element in a magnetron type sputtering device using a 90% In 2 O 3 -10% SnO 2 sintered body as a target, providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 2×10 -5 Torr, introducing oxygen into said chamber until the pressure therein is increased to approximately 2.5×10 -4 Torr, introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr, pre-sputtering said element in said sputtering device, and forming an ITO film to a thickness in the range of 500 A to 5000 A.
Claim 25
Dependent Claim 213 words
A film type light receiving element comprising: a substrate of quartz glass having an optically polished surface; belt-shaped electrodes having a chromium base layer in a belt-shape at a thickness of approximately 700 A and an Au film upon said chromium base; a layer of 5% As - 95% Se upon said belt-shaped electrode at a thickness of 2 μm; a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer at a thickness of approximately 0.3 μm; a layer of 5% As - 95% Se on the last-mentioned layer at a thickness of approximately 400 A; and, an optically transmissive electrode; formed by masking the device thus formed and and disposing the element in a magnetron type sputtering device using an SnO 2 sintered body as a target, providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 10 -7 Torr, introducing oxygen into said chamber until the pressure therein is increased to approximately 2×10 -4 Torr, introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr, pre-sputtering said element in said sputtering device, and forming an ITO film to a thickness in the range of 500 A to 5000 A.
Claim 26
Dependent Claim 213 words
A film type light receiving element comprising: a substrate of quartz glass having an optically polished surface; belt-shaped electrodes having a chromium base layer in a belt-shape at a thickness of approximately 700 A and an Au film upon said chromium base; a layer of 5% As - 95% Se upon said belt-shaped electrode at a thickness of 2 μm; a layer of 5% As - 20% Te - 75% Se upon the last-mentioned layer at a thickness of approximately 0.3 μm; a layer of 5% As - 95% Se on the last-mentioned layer at a thickness of approximately 400 A; and, an optically transmissive electrode; formed by masking the device thus formed and and disposing the element in a magnetron type sputtering device using an SnO 2 sintered body as a target, providing a pressure in a vacuum chamber of said magnetron type sputtering device in which said element is disposed of no greater than 10 -7 Torr, introducing oxygen into said chamber until the pressure therein is increased to approximately 2×10 -4 Torr, introducing argon into said chamber until the pressure therein is approximately 3.5×10 -3 Torr, pre-sputtering said element in said sputtering device, and forming an ITO film to a thickness in the range of 500 A to 5000 A.

References Cited (Backward Citations)

US4214253A Cited
US4234625A Cited
US4255686A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-11-08 1986-05-10 1986-11-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-11-08 1990-05-10 1990-11-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-11-08 1994-05-10 1994-11-09 $7700.00 Window Closed / Lapsed

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