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US4357387A Expired / Lapsed US ⏱️ 0.0 years remaining

Flame resistant insulating fabric compositions prepared by plasma spraying

Assignee: Label Aire Inc
•
Filing: 1982-01-12
•
Granted: 1982-11-02
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Expires: 2002-01-12
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Abstract

Abstract Refractory coated fabric compositions having a thickness substantially thinner than those prepared heretofore can be provided by forming the refractory coating by a plasma spraying technique.

Inventors

  • 👤 Stephen George
  • 👤 Thomas H. George

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 07:56
CPC Classifications
C; C04; C04B; C04B41/00; C04B41/009; C04B41/45; C04B41/50; C04B41/5025; D; D04; D04H; D04H11/00; D06; D06M; D06M10/00; D06M10/04; D06M10/06; D06N; D06N7/00; D06N7/0005; D06N7/0039; D06N7/0042; Y; Y10; Y10T; Y10T442/00; Y10T442/20; Y10T442/2041; Y10T442/2098; Y10T442/2631; Y10T442/273

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 70 words
A method of preparing a flexible refractory coated fabric composition which comprises: (a) developing a thermal plasma spray, (b) introducing finely divided refractory materials into said thermal plasma spray, and (c) directing said thermal plasma spray at the exposed surface of a non-rigid base fabric whereby a coating of said refractory materials is formed on said fabric, said refractory materials being capable of fusing with said fabric at elevated temperatures.
Claim 2
Independent Claim 70 words
A method of preparing a flexible refractory coated fabric composition which comprises: (a) developing a thermal plasma spray, (b) introducing finely divided refractory materials into said thermal plasma spray, and (c) directing said thermal plasma spray at the exposed surface of a non-rigid base fabric whereby a coating of said refractory materials is formed on said fabric, said refractory materials being capable of fusing with said fabric at elevated temperatures.
Claim 3
Dependent Claim 24 words
A method according to claim 1 wherein the coating of said refractory materials has a thickness of between about 1 and about 10 mils.
Claim 4
Dependent Claim 17 words
A method according to claim 2 wherein the thickness is between about 1 and about 3 mils.
Claim 5
Dependent Claim 22 words
A method according to claim 1 wherein the coating of refractory materials comprises a light density layer and a heavier density layer.
Claim 6
Dependent Claim 29 words
A method according to claim 1 including the following additional step: (d) forming an abrasion resistant polymeric coating on the outer surface of said coating of said refractory materials.
Claim 7
Dependent Claim 26 words
A method according to claim 1 including the following additional step: (e) applying an adhesive to the outer surface of said coating of said refractory materials.
Claim 8
Dependent Claim 21 words
A method according to claim 1 wherein the coating of said refractory materials is formed on both sides of said fabric.
Claim 9
Dependent Claim 48 words
A method according to claim 7 including the following additional steps: (f) forming an abrasion resistant polymeric coating on the outer surface of one of the coatings of said refractory materials, and (g) applying an adhesive to the outer surface of the other coating of said refractory materials.
Claim 10
Dependent Claim 15 words
A method according to claim 1 wherein the non-rigid base fabric is a woven fabric.
Claim 11
Dependent Claim 19 words
A method according to claim 1 wherein the non-rigid base fabric is a knitted fabric or a non-woven web.
Claim 12
Dependent Claim 26 words
A method according to claim 9 wherein the base fabric is made from fiberglass yarn, Kevlar yarn or a mixture of fiberglass yarn and Kevlar yarn.
Claim 13
Dependent Claim 26 words
A method according to claim 10 wherein the base fabric is made from fiberglass yarn, Kevlar yarn or a mixture of fibeglass yarn and Kevlar yarn.
Claim 14
Dependent Claim 20 words
A method according to claim 1 wherein the refractory materials are alumina, zirconia, calcium silicate, silicon dioxide or mixtures thereof.
Claim 15
Dependent Claim 17 words
A method according to claim 1 wherein the refractory materials are silicon carbide, or thermal carbon black.
Claim 16
Dependent Claim 30 words
A method according to claim 1 wherein the base fabric is woven, knitted or non-woven and is made from quartz yarn or a mixture of quartz yarn and Kelvar yarn.
Claim 17
Dependent Claim 27 words
A method according to claim 1 wherein the base fabric is a non-woven web or paper of alumina silica fibers, alumina fibers, zirconia fibers or mixtures thereof.
Claim 18
Dependent Claim 29 words
A refractory coated fabric composition prepared according to the method of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 or 16.

References Cited (Backward Citations)

US3016447A Cited
US3669719A Cited
US4076888A Cited
US4121082A Cited
US4121083A Cited
US4173685A Cited
US4282284A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-11-01 1986-05-03 1986-11-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-11-01 1990-05-03 1990-11-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-11-01 1994-05-03 1994-11-02 $7700.00 Window Closed / Lapsed

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