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Toluic acid

Assignee: EIDP Inc
•
Filing: 1980-12-15
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Granted: 1982-10-26
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Expires: 2000-12-15
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Abstract

Abstract Process for oxidatively carbonylating toluene to toluic acid, at least 50 mol % of the toluic acid being the p-isomer, said process comprising contacting and reacting, at 110°-250° C., at a pressure of at least 500 psi (3.45 MPa), toluene, carbon monoxide, oxygen and the catalyst ingredients consisting essentially of (a) a compound of rhodium, iridium, ruthenium, platinum, palladium or osmium; (b) a sulfur oxy-acid or a Group Ia or IIa metal salt of a sulfur oxy-acid; and (c) an acid or acid mixture having a Hammett acidity value (-H o ) of greater than 7.0, said catalyst ingredients containing 0.5-30 mol % of (a) and 70-99.5 mol % of (b+c), with the molar ratios of (b/a) and (c/a) each being at least 2, and recovering toluic acid.

Inventors

  • 👤 Francis J. Waller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 19:08
CPC Classifications
B; B01; B01J; B01J31/00; B01J31/16; B01J31/165; B01J31/02; B01J31/06; B01J31/08; B01J31/10; C; C07; C07C; C07C51/00; C07C51/10

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 128 words
Process for oxidatively carbonylating toluene to toluic acid, at least 50 mol % of the toluic acid being the p-isomer, said process comprising contacting and reacting, at 110°-250° C., at a pressure of at least 500 psi (3.45 MPa), toluene, carbon monoxide, oxygen and the catalyst ingredients consisting essentially of (a) a compound of rhodium, iridium, ruthenium, platinum, palladium or osmium; (b) a sulfur oxy-acid or a Group Ia or IIa metal salt of a sulfur oxy-acid; and (c) an acid or acid mixture having a Hammett acidity value (--H o ) of greater than 7.0, said catalyst ingredients containing 0.5-30 mol % of (a) and 70-99.5 mol % of (b+c), with the molar ratios of (b/a) and (c/a) each being at least 2, and recovering toluic acid.
Claim 2
Dependent Claim 128 words
Process for oxidatively carbonylating toluene to toluic acid, at least 50 mol % of the toluic acid being the p-isomer, said process comprising contacting and reacting, at 110°-250° C., at a pressure of at least 500 psi (3.45 MPa), toluene, carbon monoxide, oxygen and the catalyst ingredients consisting essentially of (a) a compound of rhodium, iridium, ruthenium, platinum, palladium or osmium; (b) a sulfur oxy-acid or a Group Ia or IIa metal salt of a sulfur oxy-acid; and (c) an acid or acid mixture having a Hammett acidity value (--H o ) of greater than 7.0, said catalyst ingredients containing 0.5-30 mol % of (a) and 70-99.5 mol % of (b+c), with the molar ratios of (b/a) and (c/a) each being at least 2, and recovering toluic acid.
Claim 3
Dependent Claim 29 words
The process of claim 1 wherein at least 70 mol % of the toluic acid is p-isomer and catalyst ingredient (a) is a compound of rhodium, iridium, or ruthenium.
Claim 4
Dependent Claim 49 words
The process of claim 1 wherein at least 85 mol % of the toluic acid is p-isomer, catalyst ingredient (a) is a compound of rhodium or iridium, and catalyst ingredients (b) and (c) are the same and consist of a sulfur oxy-acid having an --H o greater than 7.0.
Claim 5
Dependent Claim 17 words
The process of claim 1 wherein the molar ratios (b/a) and (c/a) are each at least 3.
Claim 6
Dependent Claim 17 words
The process of claim 1 wherein the molar ratios (b/a) and (c/a) are each at least 4.
Claim 7
Dependent Claim 11 words
Process of claim 1 wherein the catalyst is a homogeneous catalyst.
Claim 8
Dependent Claim 13 words
Process of claim 6 wherein (b) and (c) are sulfuric acid or oleum.
Claim 9
Dependent Claim 11 words
Process of claim 6 wherein (b) and (c) are fluorosulfonic acid.
Claim 10
Dependent Claim 11 words
Process of claim 6 wherein (b) and (c) are trifluoromethanesulfonic acid.
Claim 11
Dependent Claim 11 words
Process of claim 6 wherein (b) and (c) are benzenesulfonic acid.
Claim 12
Dependent Claim 11 words
Process of claim 6 wherein (b) and (c) are perfluorooctanesulfonic acid.
Claim 13
Dependent Claim 11 words
Process of claim 6 wherein (b) and (c) are perfluoro-4-methyl-3,6-dioxaoctanesulfonic acid.
Claim 14
Dependent Claim 11 words
Process of claim 6 wherein (b) and (c) are p-toluenesulfonic acid.
Claim 15
Dependent Claim 27 words
Process of claim 6 wherein (b) is an α-fluorosulfonic acid and (c) is an acid or acid mixture having a Hammett acidity value of greater than 7.0.
Claim 16
Dependent Claim 19 words
Process of claim 6 wherein (b) is a Group Ia or IIa metal salt and (c) is hydrofluoric acid.
Claim 17
Dependent Claim 11 words
Process of claim 1 wherein the catalyst is a heterogeneous catalyst.
Claim 18
Dependent Claim 14 words
Process of claim 16 wherein (b) and (c) are a perfluorinated polymeric sulfonic acid.
Claim 19
Dependent Claim 9 words
Process of claim 1 wherein (a) is rhodium chloride.
Claim 20
Dependent Claim 9 words
Process of claim 1 wherein (a) is rhodium nitrate.
Claim 21
Dependent Claim 12 words
Process of claim 1 wherein (a) is Rh 6 (CO) 16 .
Claim 22
Dependent Claim 9 words
Process of claim 1 wherein (a) is iridium chloride.
Claim 23
Dependent Claim 9 words
Process of claim 1 wherein (a) is ruthenium chloride.
Claim 24
Dependent Claim 9 words
Process of claim 1 wherein (a) is platinum chloride.
Claim 25
Dependent Claim 9 words
Process of claim 1 wherein (a) is palladium nitrate.
Claim 26
Dependent Claim 10 words
Process of claim 1 wherein the temperature is 130°-200° C.
Claim 27
Dependent Claim 48 words
Catalytic process for oxidatively carbonylating toluene to toluic acid using the perfluorinated polymeric sulfonic acid having, based on the sulfonic acid grops, 50 to 98.5 mol % of hydrogen ions and 1.5 to 50 mol % of rhodium, iridium, ruthenium, platinum, palladium or osmium ions as a catalyst.
Claim 28
Dependent Claim 48 words
Catalytic process for oxidatively carbonylating toluene to toluic acid using the perfluorinated polymeric sulfonic acid having, based on the sulfonic acid grops, 50 to 98.5 mol % of hydrogen ions and 1.5 to 50 mol % of rhodium, iridium, ruthenium, platinum, palladium or osmium ions as a catalyst.

References Cited (Backward Citations)

US3282875A Cited
US3700729A Cited
US3917670A Cited
DE2340592A1 Cited
US3920734A Cited
US4100359A Cited
US4093647A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-10-25 1986-04-26 1986-10-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-10-25 1990-04-26 1990-10-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-10-25 1994-04-26 1994-10-26 $7700.00 Window Closed / Lapsed

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