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US4353787A Expired / Lapsed US ⏱️ 0.0 years remaining

Photo curable polyester with benzoyl oxime carbonate, photo reducible dye (eosin), and a benzyl amine

Assignee: Scott Bader Co Ltd
•
Filing: 1981-05-21
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Granted: 1982-10-12
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Expires: 2001-05-21
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Abstract

Abstract A photo-initiator system of a polyester resin is disclosed which consists of an oxime carbonate of a vicinal diketone (I), a photo-reducible dye (II) and an amine (III). This system is capable of polymerizing and curing unsaturated polyester resins by irradiation with visible light to provide coatings, adhesives, castings and fibre reinforced composites. The formulae of the ingredients of the system are <IMAGE> (I) where R' and R'' are independently alkyl, aryl or aralkyl (R' preferably being CH3 and R'' C2H5) <IMAGE> (II) wherein X=Br or I on at least 2 positions Y=H, Br, I Z=H, COOM, COOR wherein R=C1-C5 alyl. M=H, K, Na, Li, NH4 (there preferably being 4X substituents which are Br, and Z preferably being -COOM or -COOR), and wherein also 4Y substituents may be present and preferably be I) and (III) <IMAGE> wherein R1 is H, alkyl, hydroxy-substituted alkyl, aryl or aralkyl. R2 is independently alkyl, hydroxyl substituted alkyl, aryl or aralkyl. The alkyl groups are preferably C1-C5, the aryl group phenyl and the aralkyl benzyl (preferred such compounds being tribenylamine and dibenzylethanolamine).

Inventors

  • 👤 Ian J. Alexander
  • 👤 Roger J. Scott

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 07:15
CPC Classifications
C; C08; C08F; C08F2/00; C08F2/46; C08F2/48; C08F2/50; C08F299/00; C08F299/02; C08F299/04; C08F299/0407; C08F299/0421; C08F299/0428; C08F299/0435; G; G03; G03F; G03F7/00; G03F7/004; G03F7/027; G03F7/028; G03F7/031; Y; Y10; Y10S; Y10S430/00; Y10S430/1053; Y10S430/1055; Y10S430/114; Y10S430/116; Y10S430/12

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 51 words
A visible-light curable unsaturated polyester resin composition comprising (a) at least one benzoyl oxime carbonate ester of the formula ##STR8## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (b) at least one photo-reducible dye; and (c) at least one N,N-disubstituted benzylamine reducing agent.
Claim 2
Dependent Claim 51 words
A visible-light curable unsaturated polyester resin composition comprising (a) at least one benzoyl oxime carbonate ester of the formula ##STR8## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (b) at least one photo-reducible dye; and (c) at least one N,N-disubstituted benzylamine reducing agent.
Claim 3
Dependent Claim 40 words
A resin as claimed in claim 1, wherein said at least one photo-reducible dye is capable of absorbing electromagnetic radiation in the visible region to raise it to an excited state for reaction with said at least one reducing agent.
Claim 4
Dependent Claim 31 words
A resin as claimed in claim 1, wherein said at least one photo-reducible dye is capable of absorbing electromagnetic radiation having a wavelength from about 400 nm to about 800 nm.
Claim 5
Dependent Claim 19 words
A resin as claimed in claim 1, 2, or 3, wherein said at least one photo-reducible dye is polyhalogenated.
Claim 6
Dependent Claim 18 words
A resin as claimed in claim 1, wherein said at least one photo-reducible dye is an eosin dye.
Claim 7
Dependent Claim 176 words
A visible-light curable unsaturated polyester resin composition comprising (a) at least one benzoyl oxime carbonate ester of the formula ##STR9## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (b) at least one photo-reducible dye of the formula ##STR10## wherein X is a member of the group consisting of Br and I and is present on at least 2 said positions, Y is a member of the group consisting of H,Br, Cl and I, Z is a member of the group consisting of H, COOM and COOR wherein R is a member of the group consisting of C 1 ,C 2 ,C 3 ,C 4 and C 5 alkyl, and M is a member of the group consisting of H,K,Na,Li and NH 4 and (c) at least one reducing agent of the formula ##STR11## wherein R 1 is a member of the group consisting of H, alkyl, hydroxy-substituted alkyl, aryl and aralkyl and R 2 is a member of the group consisting of alkyl, hydroxy-substituted alkyl, aryl and aralkyl.
Claim 8
Dependent Claim 176 words
A visible-light curable unsaturated polyester resin composition comprising (a) at least one benzoyl oxime carbonate ester of the formula ##STR9## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (b) at least one photo-reducible dye of the formula ##STR10## wherein X is a member of the group consisting of Br and I and is present on at least 2 said positions, Y is a member of the group consisting of H,Br, Cl and I, Z is a member of the group consisting of H, COOM and COOR wherein R is a member of the group consisting of C 1 ,C 2 ,C 3 ,C 4 and C 5 alkyl, and M is a member of the group consisting of H,K,Na,Li and NH 4 and (c) at least one reducing agent of the formula ##STR11## wherein R 1 is a member of the group consisting of H, alkyl, hydroxy-substituted alkyl, aryl and aralkyl and R 2 is a member of the group consisting of alkyl, hydroxy-substituted alkyl, aryl and aralkyl.
Claim 9
Dependent Claim 23 words
A resin as claimed in claim 6, wherein in the ingredient (b) each Y is Cl and there are four said Y substituents.
Claim 10
Dependent Claim 15 words
A resin as claimed in claim 6, wherein the ingredient (b) is rose bengal dye.
Claim 11
Dependent Claim 175 words
A visible-light curable unsaturated polyester resin composition comprising (a) at least one benzoyl oxime carbonate ester of the formula ##STR12## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (b) at least one photo-reducible dye of the formula ##STR13## wherein X is a member of the group consisting of Br and I and is present on at least 2 said positions Y is a member of the group consisting of H,Br and I Z is a member of the group consisting of H, COOM and COOR wherein R is a member of the group consisting of C 1 ,C 2 ,C 3 ,C 4 and C 5 alkyl and M is a member of the group consisting of H,K,Na,Li and NH 4 and (c) at least one reducing agent of the formula ##STR14## wherein R 1 is a member of the group consisting of H, alkyl, hydroxy-substituted alkyl, aryl and aralkyl and R 2 is a member of the group consisting of alkyl, hydroxy-substituted alkyl, aryl and aralkyl.
Claim 12
Dependent Claim 175 words
A visible-light curable unsaturated polyester resin composition comprising (a) at least one benzoyl oxime carbonate ester of the formula ##STR12## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (b) at least one photo-reducible dye of the formula ##STR13## wherein X is a member of the group consisting of Br and I and is present on at least 2 said positions Y is a member of the group consisting of H,Br and I Z is a member of the group consisting of H, COOM and COOR wherein R is a member of the group consisting of C 1 ,C 2 ,C 3 ,C 4 and C 5 alkyl and M is a member of the group consisting of H,K,Na,Li and NH 4 and (c) at least one reducing agent of the formula ##STR14## wherein R 1 is a member of the group consisting of H, alkyl, hydroxy-substituted alkyl, aryl and aralkyl and R 2 is a member of the group consisting of alkyl, hydroxy-substituted alkyl, aryl and aralkyl.
Claim 13
Dependent Claim 28 words
A resin as claimed in claim 9 wherein in the ingredient (a) the group R' is --CH 3 and the group R" is --C 2 H 5 .
Claim 14
Dependent Claim 30 words
A resin as claimed in claim 9 wherein in the ingredient (b) each X present is Br and Z is a member of the group consisting of --COOM and --COOR.
Claim 15
Dependent Claim 15 words
A resin as claimed in claim 11 wherein there are four said X substituents present.
Claim 16
Dependent Claim 23 words
A resin as claimed in claim 9 wherein the ingredient (c) is a tertiary amine in the group consisting of tribenzylamine and N,N-dibenzylethanolamine.
Claim 17
Dependent Claim 32 words
A resin as claimed in claim 11 wherein in the ingredient (b) each Y is a member of the group consisting of Br and I and there are four said Y substituents.
Claim 18
Dependent Claim 27 words
A resin as claimed in claim 9 wherein the ingredient (a) is present in the amount of about 0.01% to about 1.0% by weight of the resin.
Claim 19
Dependent Claim 17 words
A resin as claimed in claim 15 wherein the said amount is 0.05% to 0.2% by weight.
Claim 20
Dependent Claim 26 words
A resin as claimed in claim 9 wherein the ingredient (b) is present in an amount of about 150 to about 2000 ppm of the resin.
Claim 21
Dependent Claim 161 words
A visible-light curable composition comprising (a) an unsaturated polyester and (b) about 0.01% to about 1% by weight of at least one benzoyl oxime carbonate ester of the formula ##STR15## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (c) about 100 to about 5000 ppm by weight of at least one photo-reducible dye of the formula ##STR16## wherein X is Br and is present in all four said positions Y is a member of the group consisting of H,I and Br and Z is a member of the group consisting of --COOM and --COOR wherein M is a member of the group consisting of K and Na and R is a member of the group consisting of methyl and ethyl; and (d) about 0.1% to about 10% by weight of a N,N-disubstituted benzylamine wherein each substituent is a member of the group consisting of C 1-5 alkyl, C 1-5 hydroxyalkyl, phenyl and benzyl.
Claim 22
Dependent Claim 161 words
A visible-light curable composition comprising (a) an unsaturated polyester and (b) about 0.01% to about 1% by weight of at least one benzoyl oxime carbonate ester of the formula ##STR15## wherein R' and R" are members of the group consisting of alkyl, aryl and aralkyl; and (c) about 100 to about 5000 ppm by weight of at least one photo-reducible dye of the formula ##STR16## wherein X is Br and is present in all four said positions Y is a member of the group consisting of H,I and Br and Z is a member of the group consisting of --COOM and --COOR wherein M is a member of the group consisting of K and Na and R is a member of the group consisting of methyl and ethyl; and (d) about 0.1% to about 10% by weight of a N,N-disubstituted benzylamine wherein each substituent is a member of the group consisting of C 1-5 alkyl, C 1-5 hydroxyalkyl, phenyl and benzyl.
Claim 23
Dependent Claim 64 words
A composition as claimed in claim 18 wherein; in the ingredient (b) R' is --CH 3 and R" is --C 2 H 5 in the ingredient (c) Y is I and is present in all four said positions, --OM is a member of the group ONa or OK and Z is --COOR in the ingredient (d) at least one of the substituents is benzyl.
Claim 24
Dependent Claim 52 words
A process for the curing of an unsaturated polyester resin comprising subjecting to electromagnetic radiation in the visible range a resin comprising the ingredients (a) (b) and (c) defined in claim 9 for a period of time and at an intensity of radiation sufficient to cause gelation and cure of said resin.
Claim 25
Dependent Claim 20 words
A process as claimed in claim 20 wherein the resin is impregnating fibrous reinforcement, to produce a structurally composite product.

References Cited (Backward Citations)

GB1408265A Cited
GB1537921A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-10-11 1986-04-12 1986-10-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-10-11 1990-04-12 1990-10-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-10-11 1994-04-12 1994-10-12 $7700.00 Window Closed / Lapsed

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