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US4352865A Expired / Lapsed US ⏱️ 0.0 years remaining

Fuel cell matrix having curling compensation

Assignee: Fuelcell Energy Inc
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Filing: 1981-07-30
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Granted: 1982-10-05
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Expires: 2001-07-30
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Abstract

Abstract A fuel cell matrix comprising a first layer of material having opposing first and second surfaces and second and third layers of material each adjacent one of said opposing surfaces, the first and second layers having different dimensional expansion with electrolyte addition, whereby said layers tend to curl, and the third layer having dimensional expansion with electrolyte addition such as to counteract the curling of said first and second layers.

Inventors

  • 👤 Renato DiPasquale

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:25
CPC Classifications
H; H01; H01M; H01M8/00; H01M8/02; H01M8/0289; H01M8/0293; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y02E60/30; Y02E60/50; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 81 words
A fuel cell matrix for carrying an electrolyte comprising: a first layer having opposing first and second surfaces; second and third layers disposed adjacent said first and second surfaces, said first layer expanding to a different degree than said second layer upon the addition of said electrolyte, whereby said first and second layers tend to curl upon such electrolyte addition, and said third layer expanding upon electrolyte addition such as to substantially cancel said curling of said first and second layers.
Claim 2
Dependent Claim 81 words
A fuel cell matrix for carrying an electrolyte comprising: a first layer having opposing first and second surfaces; second and third layers disposed adjacent said first and second surfaces, said first layer expanding to a different degree than said second layer upon the addition of said electrolyte, whereby said first and second layers tend to curl upon such electrolyte addition, and said third layer expanding upon electrolyte addition such as to substantially cancel said curling of said first and second layers.
Claim 3
Dependent Claim 26 words
A fuel cell in accordance with claim 1 in which: the degree of expansion of said second and third layers with electrolyte addition is substantially equal.
Claim 4
Dependent Claim 30 words
A fuel cell in accordance with claim 2 wherein: the dimensional expansion of said second and third layers is less than that of said first layer upon addition of electrolyte.
Claim 5
Dependent Claim 31 words
A matrix in accordance with claim 3 wherein: the linear rate of expansion of said second and third layers is less than that of said first layer upon addition of electrolyte.
Claim 6
Dependent Claim 26 words
A matrix in accordance with claim 3 wherein: said first layer comprises a carbon material; and said second and third layers comprise a silicon carbide material.
Claim 7
Dependent Claim 27 words
A matrix in accordance with claim 5 wherein: said first layer further comprises a binder material; and said second and third layers further comprise a binder material.
Claim 8
Dependent Claim 44 words
A matrix in accordance with claim 6 wherein: said binder material of said first layer is PTFE in an amount of 1-10 percent; and said binder material of said second and third layers is PTFE in an amount of 1-10 percent for each layer.
Claim 9
Dependent Claim 41 words
A matrix in accordance with claim 7 wherein: said binder material of said first layer is present in an amount of 3-6 percent; and said binder material of said second and third layers is present in an amount of 4-6 percent.
Claim 10
Dependent Claim 22 words
A matrix in accordance with claim 5 wherein: the thickness of said matrix is in a range of 0.005 to 0.040 inches.
Claim 11
Dependent Claim 22 words
A matrix in accordance with claim 9 wherein: the thickness of said matrix is in a range of 0.008 to 0.012 inches.
Claim 12
Dependent Claim 45 words
A matrix in accordance with claim 8 wherein: the thickness of said first layer is in a range of 0.002 inches to 0.020 inches; and the thickness of each of said second and third layers is in a range of 0.0005 inches to 0.010 inches.
Claim 13
Dependent Claim 42 words
A matrix in accordance with claim 4 wherein: the carbon material has a surface area greater than 100 m 2 /g and a particle size less than 500 Angstroms; and the silicon carbide material has a particle size less than 10 microns.
Claim 14
Dependent Claim 17 words
A matrix in accordance with claim 2 wherein: said second and third layers have substantially equal thickness.
Claim 15
Dependent Claim 28 words
A matrix in accordance with claim 1 wherein: the dimensional expansion of said first layer is less than that of said second and third layers upon electrolyte addition.
Claim 16
Dependent Claim 31 words
A matrix in accordance with claim 14 wherein: the linear rate of expansion of said first layer is less than that of said second and third layers upon addition of electrolyte.
Claim 17
Dependent Claim 12 words
A matrix in accordance with claim 1 further comprising: an electrolyte therein.
Claim 18
Dependent Claim 13 words
A matrix in accordance with claim 16 wherein: said electrolyte is phosphoric acid.

References Cited (Backward Citations)

US3202547A Cited
US3481737A Cited
US3560268A Cited
US3575718A Cited
US4276356A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-10-04 1986-04-05 1986-10-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-10-04 1990-04-05 1990-10-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-10-04 1994-04-05 1994-10-05 $7700.00 Window Closed / Lapsed

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