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US4352280A Expired / Lapsed US ⏱️ 0.0 years remaining

Compression forming of sheet material

Assignee: Boeing North American Inc
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Filing: 1980-05-16
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Granted: 1982-10-05
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Expires: 2000-05-16
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Abstract

Abstract A sheet of material is held in a die opposite a forming surface of the die, and gas pressure is applied to both sides of the sheet. The pressure creates a compressive stress in the sheet thickness direction sufficient to cause plastic flow. By maintaining the pressure higher on the side of the sheet opposite to the forming surface, the sheet bends and expands toward the die forming surface. This pressure differential can be increased as necessary to bend the sheet into the crevices which make up the details of the forming surface. The sheet may be heated during forming to lower the compressive stress which is required to cause it to flow plastically.

Inventors

  • 👤 Amit K. Ghosh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 09:03
CPC Classifications
B; B21; B21D; B21D26/00; B21D26/02; B21D26/021; B21D26/053; B21D26/059

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 96 words
A method of compression forming a sheet of material having plastic properties, comprising: holding said sheet opposite a surface of a die; applying fluid pressure concurrently to both sides of said sheet to create a compressive stress in said sheet in the through thickness direction which at least equals the stress at which the material begins to flow plastically; maintaining said pressure higher on one side of said sheet than on the other side so that said sheet bends toward said surface and forms plastically by said compressive stress against the said surface of said die.
Claim 2
Independent Claim 96 words
A method of compression forming a sheet of material having plastic properties, comprising: holding said sheet opposite a surface of a die; applying fluid pressure concurrently to both sides of said sheet to create a compressive stress in said sheet in the through thickness direction which at least equals the stress at which the material begins to flow plastically; maintaining said pressure higher on one side of said sheet than on the other side so that said sheet bends toward said surface and forms plastically by said compressive stress against the said surface of said die.
Claim 3
Dependent Claim 21 words
The method as claimed in claim 1, including the steps of: reducing said pressure; and removing said sheet from said die.
Claim 4
Dependent Claim 26 words
The method as claimed in claim 1, including the step of heating said sheet to reduce the stress at which the material begins to flow plastically.
Claim 5
Independent Claim 108 words
A method of compression forming a sheet of material having plastic properties, comprising: holding said sheet opposite a surface of a die; concurrently applying a fluid back pressure on a side of said sheet which faces said surface and a fluid forward pressure on an opposite side of said sheet to create a compressive stress in said sheet in the through thickness direction which at least equals the stress at which the material begins to flow plastically; and maintaining said forward pressure higher than said back pressure so that said sheet bends toward said surface and forms plastically by said compressive stress against said surface of said die.
Claim 6
Independent Claim 108 words
A method of compression forming a sheet of material having plastic properties, comprising: holding said sheet opposite a surface of a die; concurrently applying a fluid back pressure on a side of said sheet which faces said surface and a fluid forward pressure on an opposite side of said sheet to create a compressive stress in said sheet in the through thickness direction which at least equals the stress at which the material begins to flow plastically; and maintaining said forward pressure higher than said back pressure so that said sheet bends toward said surface and forms plastically by said compressive stress against said surface of said die.
Claim 7
Dependent Claim 58 words
The method as claimed in claim 4 wherein said back and forward pressures are raised together to create said compressive stress and then said back pressure is held substantially constant while said forward pressure is raised to a higher pressure and held substantially constant to provide said step of maintaining said forward pressure higher than said back pressure.
Claim 8
Dependent Claim 38 words
The method as claimed in claim 4, wherein said back and forward pressures are both increased continuously until said sheet is formed against said surface of said die while maintaining said forward pressure higher than said back pressure.
Claim 9
Dependent Claim 50 words
The method as claimed in claim 4 wherein said back and forward pressures are raised together to create said compressive stress and then said forward pressure is raised to a higher pressure and its pressure is profiled to provide optimum forming of said sheet against said surface of said die.
Claim 10
Dependent Claim 29 words
The method as claimed in claim 4, wherein said back and forward pressures are varied to increase forming rate as required and to reduce localized thinning and internal fracture.
Claim 11
Independent Claim 137 words
A method of compression forming a multilayer structure, comprising: bonding at least two sheets of material having plastic properties together at predetermined locations; placing said sheets in a die between an upper die portion and a lower die portion; concurrently applying fluid pressure to both sides of each of said sheets to create a compressive stress in each of said sheets in the through thickness direction, which stress at least equals the stress at which the material begins to flow plastically; and maintaining said pressure lower against the sides of said sheet which face said upper and lower die portions than against the other sides of said sheets, whereby the unbonded portions of said sheets separate and said sheets expand plastically by said compressive stress into said upper and lower die portions to form the multilayer structure.
Claim 12
Independent Claim 137 words
A method of compression forming a multilayer structure, comprising: bonding at least two sheets of material having plastic properties together at predetermined locations; placing said sheets in a die between an upper die portion and a lower die portion; concurrently applying fluid pressure to both sides of each of said sheets to create a compressive stress in each of said sheets in the through thickness direction, which stress at least equals the stress at which the material begins to flow plastically; and maintaining said pressure lower against the sides of said sheet which face said upper and lower die portions than against the other sides of said sheets, whereby the unbonded portions of said sheets separate and said sheets expand plastically by said compressive stress into said upper and lower die portions to form the multilayer structure.
Claim 13
Dependent Claim 22 words
The method as claimed in claim 9 including the steps of: reducing said pressure; and removing said multilayer structure from said die.
Claim 14
Dependent Claim 26 words
The method as claimed in claim 9 including the step of heating said sheets to reduce the stress at which the material begins to flow plastically.
Claim 15
Dependent Claim 22 words
The method as claimed in claim 9, wherein said bonding is accomplished while said at least two sheets are in said die.

References Cited (Backward Citations)

US3340101A Cited
US3516274A Cited
US3920175A Cited
US3927817A Cited
US3974673A Cited
US4087037A Cited
US4233831A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-10-04 1986-04-05 1986-10-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-10-04 1990-04-05 1990-10-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-10-04 1994-04-05 1994-10-05 $7700.00 Window Closed / Lapsed

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