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Propylene copolymerization process and product

Assignee: El Paso Products Co
•
Filing: 1981-02-05
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Granted: 1982-09-28
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Expires: 2001-02-05
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Abstract

Abstract The polymerized ethylene content of a copolymer of ethylene and propylene is enhanced without lowering the isotacticity of the copolymer when the polymerization is conducted in the presence of small amounts of butene-1.

Inventors

  • 👤 Birendra K. Patnaik

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 19:38
CPC Classifications
C; C08; C08F; C08F210/00; C08F210/16; C08F210/04; C08F210/06; Y; Y10; Y10S; Y10S526/00; Y10S526/916

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 223 words
In a process for the production of a copolymer of propylene and ethylene wherein the polymerization of propylene and ethylene is conducted in the presence of a liquid diluent consisting essentially of propylene at pressures sufficient to maintain propylene in liquid phase and at temperatures between about 115° F. and about 165° F. in the presence of a catalyst composition containing the components (a) an aluminum trialkyl at least partially complexed with an aromatic carboxylic acid ester electron donor and (b) a complex of a titanium tri- or tetrahalide with an aromatic carboxylic acid ester electron donor supported on magnesium halide the components (a) and (b) being provided in a molar ratio of Al/Ti between about 10 and about 400, the method of increasing the polymerized ethylene content of the polymer without significantly affecting the isotactic index, which comprises: providing from about 1 to about 9 weight percent ethylene feed based on the weight of propylene feed; adding from about 1 to about 8 percent by weight of butene-1 based on the weight of propylene feed to the polymerization zone, and recovering a polymer product having a propylene content of from about 80 to about 96.5 weight percent, and ethylene content of from about 3 to about 17 weight percent and a butene-1 content of from about 0.5 to about 5 weight percent.
Claim 2
Dependent Claim 223 words
In a process for the production of a copolymer of propylene and ethylene wherein the polymerization of propylene and ethylene is conducted in the presence of a liquid diluent consisting essentially of propylene at pressures sufficient to maintain propylene in liquid phase and at temperatures between about 115° F. and about 165° F. in the presence of a catalyst composition containing the components (a) an aluminum trialkyl at least partially complexed with an aromatic carboxylic acid ester electron donor and (b) a complex of a titanium tri- or tetrahalide with an aromatic carboxylic acid ester electron donor supported on magnesium halide the components (a) and (b) being provided in a molar ratio of Al/Ti between about 10 and about 400, the method of increasing the polymerized ethylene content of the polymer without significantly affecting the isotactic index, which comprises: providing from about 1 to about 9 weight percent ethylene feed based on the weight of propylene feed; adding from about 1 to about 8 percent by weight of butene-1 based on the weight of propylene feed to the polymerization zone, and recovering a polymer product having a propylene content of from about 80 to about 96.5 weight percent, and ethylene content of from about 3 to about 17 weight percent and a butene-1 content of from about 0.5 to about 5 weight percent.
Claim 3
Dependent Claim 32 words
The process of claim 1 wherein the concentration of ethylene feed to the polymerization zone based on the weight of propylene feed is maintained between about 2 and about 4 weight percent.
Claim 4
Dependent Claim 23 words
A process according to claim 1, wherein the aluminum trialkyl is one containing from 1 to 8 carbon atoms in the alkyl groups.
Claim 5
Dependent Claim 13 words
A process according to claim 1, wherein the aluminum trialkyl is triisobutyl aluminum.
Claim 6
Dependent Claim 20 words
A process according to claim 1, wherein the electron donor compound of component (a) of the catalyst composition is methyl-p-toluate.
Claim 7
Dependent Claim 26 words
A process according to claim 1, wherein the molar ratio of trialkyl aluminum to electron donor in component (a) ranges between about 1 and about 100.
Claim 8
Dependent Claim 17 words
A process according to claim 6, wherein the molar ratio is between about 2 and about 5.
Claim 9
Dependent Claim 27 words
The process of claim 1, wherein component (a) is prepared by prereacting the aluminum trialkyl with the electron donor for less than one hour prior to polymerization.
Claim 10
Dependent Claim 18 words
The process of claim 1, wherein the titanium tri- or tetrahalide is a titanium trichloride or titanium tetrachloride.
Claim 11
Dependent Claim 12 words
The process of claim 1, wherein the magnesium dihalide is magnesium dichloride.
Claim 12
Dependent Claim 15 words
The process of claim 1, wherein the electron donor compound of component (b) is ethylbenzoate.
Claim 13
Dependent Claim 21 words
The process of claim 1, wherein the magnesium to electron donor molar ratio of component (b) is at least about 1.
Claim 14
Dependent Claim 16 words
The process of claim 12, wherein said molar ratio is between about 2 and about 10.
Claim 15
Dependent Claim 28 words
The process of claim 1, wherein the titanium content expressed as titanium metal ranges between about 0.1 and about 20 weight percent in the supported catalyst component (b).
Claim 16
Dependent Claim 18 words
The process of claim 14, wherein the titanium content is between about 1 and about 3 weight percent.

References Cited (Backward Citations)

US4187196A Cited
US3959409A Cited
DE2505825A1 Cited
US4161574A Cited
US4242231A Cited
US4253984A Cited
DE3007418A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-09-27 1986-03-29 1986-09-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-09-27 1990-03-29 1990-09-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-09-27 1994-03-29 1994-09-28 $7700.00 Window Closed / Lapsed

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