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US4351870A Expired / Lapsed US ⏱️ 0.0 years remaining

Maximized strength-to-weight ratio panel material

Assignee: Individual
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Filing: 1979-10-22
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Granted: 1982-09-28
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Expires: 1999-10-22
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Abstract

Abstract The invention relates to panelling material which may be of a decorative or structural type, or both, and which has a very large magnitude strength-to-weight ratio and which is ideally suited for and in certain forms is embodied in, pattern-pre-cut multiple panels adapted to be quickly and easily assembled and edge-fastened together to form a desired building structure and which, because of its inherent flexibility, will provide an extremely earthquake-resistant structure, whether in a low-rise, moderately reinforced structure or in a high-rise, extensively reinforced structure in a manner which will allow the entire structure to flex and move as a unit, thereby virtually eliminating all tendency to separation of different structural materials during even extreme earthquake-caused flexing movements of the structure. The panelling material includes combustion-inhibiting or fire-extinguishing material carried adjacent to or in a disseminated relationship therethrough and taking the form of particles which in one form are preferably of a heat-responsive nature adapted to decompose when subjected to the heat of combustion and to produce, as a result of such decomposition, an effectively built-in fire-extinguishing gas, usually a halogen and, in a preferred form, a halogen containing a substantial quantity of bromine and adapted to prevent the maintainance of combustion originating from other adjacent structures or materials or sources or to substantially inhibit same and to virtually completely prevent the self-supporting maintainance of combustion of the panelling material.

Inventors

  • 👤 Edgar English, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 11:48
CPC Classifications
B; B32; B32B; B32B3/00; B32B3/26; B32B3/28; B32B15/00; B32B15/04; B32B15/08; B32B7/00; B32B7/04; B32B7/12; E; E04; E04C; E04C2/00; E04C2/02; E04C2/26; E04C2/284; B32B2325/00; B32B2375/00; B32B2607/00; Y; Y10; Y10S; Y10S428/00; Y10S428/92; Y10S428/921; Y10T; Y10T428/00; Y10T428/24; Y10T428/24149; Y10T428/24157; Y10T428/24628; Y10T428/24669; Y10T428/24694; Y10T428/24711; Y10T428/24727; Y10T428/249921; Y10T428/249953; Y10T428/249976; Y10T428/249987

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 174 words
A decorative and structural panel having a large magnitude strength-to-weight ratio comprising: a plurality of laminated panelling material layers firmly bonded together at a plurality of area-spaced, area-disseminated, multi-point interface attachment and junction locations, said plurality of layers of laminated panelling material including at least one convoluted, weight-reducing, strength-increasing, stiffening layer of structural, formed material having a plurality of convolutions extending transversely from a surface plane thereof, said convolutions having outer contact surface portions in contact with corresponding surface portions of a next adjacent layer, at least said convoluted layer being made of a formable thin sheet of high strength material, said laminated panel further including at least one low-density, high specific volume, expanded, compressible, foam filler material layer containing and surrounding a plurality of hollow cells, said foam filler material having a maximized volume-to-weight ratio and carrying a fire extinguishing agent comprising a halogenated compound in particulate form, said halogenated compound being decomposible when subjected to the heat of combustion and adapted to produce, as a result of decomposition, a fire extinguishing gas.
Claim 2
Dependent Claim 174 words
A decorative and structural panel having a large magnitude strength-to-weight ratio comprising: a plurality of laminated panelling material layers firmly bonded together at a plurality of area-spaced, area-disseminated, multi-point interface attachment and junction locations, said plurality of layers of laminated panelling material including at least one convoluted, weight-reducing, strength-increasing, stiffening layer of structural, formed material having a plurality of convolutions extending transversely from a surface plane thereof, said convolutions having outer contact surface portions in contact with corresponding surface portions of a next adjacent layer, at least said convoluted layer being made of a formable thin sheet of high strength material, said laminated panel further including at least one low-density, high specific volume, expanded, compressible, foam filler material layer containing and surrounding a plurality of hollow cells, said foam filler material having a maximized volume-to-weight ratio and carrying a fire extinguishing agent comprising a halogenated compound in particulate form, said halogenated compound being decomposible when subjected to the heat of combustion and adapted to produce, as a result of decomposition, a fire extinguishing gas.
Claim 3
Dependent Claim 53 words
An article of manufacture as defined in claim 1, wherein said convoluted, weight-reducing, strength-increasing, stiffening layer of said laminated panelling material layers is made of plastic formed with said plurality of convolutions integral therewith and having a desired directional pattern for imparting desired directional strength-maximizing characteristics to the composite laminated panelling material layers.
Claim 4
Dependent Claim 53 words
An article of manufacture as defined in claim, 1, wherein said convoluted, weight-reducing, strength-increasing, stiffening layer of said laminated panelling material layers is made of plastic formed with said plurality of convolutions integral therewith and having a desired multi-directional pattern for imparting desired multi-directional strength-maximizing characteristics to the composite laminated panelling material layers.
Claim 5
Dependent Claim 53 words
An article of manufacture as defined in claim, 1, wherein said convoluted, weight-reducing, strength-increasing, stiffening layer of said laminated panelling material layers is made of metal formed with said plurality of convolutions integral therewith and having a desired directional pattern for imparting desired directional strength-maximizing characteristics to the composite laminated panelling material layers.
Claim 6
Dependent Claim 53 words
An article of manufacture as defined in claim, 1, wherein said convoluted, weight-reducing, strength-increasing, stiffening layer of said laminated panelling material layers is made of metal formed with said plurality of convolutions integral therewith and having a desired multi-directional pattern for imparting desired multi-directional strength-maximizing characteristics to the composite laminated panelling material layers.
Claim 7
Dependent Claim 45 words
An article of manufacture as defined in claim 1, wherein said fire extinguishing agent is carried by said expanded layer of foam filler material in layer means closely adjacent to and in area-coextensive disseminated relationship with respect to said expanded layer of foam filler material.
Claim 8
Dependent Claim 38 words
An article of manufacture as defined in claim 1, wherein said fire extinguishing agent is carried by said expanded layer of foam filler material in the region of said bonding together of said layers at said junction locations.
Claim 9
Dependent Claim 44 words
An article of manufacture as defined in claim 1, wherein said expanded foam material defines and surrounds said plurality of hollow cells, which are of the interconnected and communicating type, thus providing desired hysteretic loss characteristics in addition to said maximized volume-to-weight ratio characteristic.
Claim 10
Dependent Claim 43 words
An article of manufacture as defined in claim 1, wherein said expanded foam material defines and surrounds said plurality of hollow cells, which are of the isolated and non-communicating type, thus providing desired compression characteristics in addition to said maximized volume-to-weight ratio characteristic.
Claim 11
Dependent Claim 37 words
An article of manufacture as defined in claim, 1, wherein said bonding together of said layers at said junction locations comprises thermal-induced cohesive bonds between adjacent portions of said plurality of layers of said laminated panelling material.
Claim 12
Dependent Claim 37 words
An article of manufacture as defined in claim, 1, wherein said bonding together of said layers at said junction locations comprises solvent-and-pressure-induced cohesive bonds between adjacent portions of said plurality of layers of said laminated panelling material.
Claim 13
Dependent Claim 52 words
An article of manufacture as defined in claim, 1, wherein said bonding together of said layers at said junction locations comprises adhesive joining means interpositioned between contacting adjacent portions of said plurality of layers of said laminated panelling material effectively hardened, set, and cured in place to provide a firm bond therebetween.
Claim 14
Dependent Claim 46 words
An article of manufacture as defined in claim, 1, wherein said bonding together of said layers at said junction locations comprises a plurality of mechanically fastened bond means firmly and rigidly mechanically fastening together adjacent portions of said plurality of layers of said laminated panelling material.
Claim 15
Dependent Claim 52 words
An article of manufacture as defined in claim, 1, wherein said plurality of laminated panelling material layers takes the form of a plurality of precut-to-size individual laminated panelling material layer portions so precut, sized and shaped as to be adapted to define a building structure of a predetermined plan, pattern, and shape.
Claim 16
Dependent Claim 113 words
An article of manufacture as defined in claim 14, wherein edge parts of said laminated panelling material layer portions are effectively provided with effective edge-joining mounting and assembling means for mounting a plurality of said laminated panelling material layer portions in such a predetermined relationship with respect to each other, to define such a building structure of a predetermined plan, pattern, and shape and adapted to be mounted, assembled, and placed in said predetermined relationship at a building site or location with substantially no cutting or reshaping of said laminated panelling material layer portions being required to achieve the mounting and assembling of said laminated panelling material layer portions in said predetermined relationship.
Claim 17
Dependent Claim 28 words
An article of manufacture as defined in claim 14, wherein said individual panelling material layer portions are provided with a desired type of wall-surface having desired wall-surface characteristics.
Claim 18
Dependent Claim 26 words
An article of manufacture as defined in claim, 1, wherein said fire extinguishing agent takes the form of a a halogenated hydrocarbon compound comprising carbon tetrabromide.
Claim 19
Dependent Claim 26 words
An article of manufacture as defined in claim, 1, wherein said fire extinguishing agent takes the form of a a halogenated hydrocarbon compound comprising carbon tetraiodide.
Claim 20
Dependent Claim 37 words
An article of manufacture as defined in claim, 1, wherein said bonding together of said layers at said junction locations comprises pressure-induced cohesive bonds between adjacent portions of said plurality of layers of said laminated panelling material.

References Cited (Backward Citations)

US3542636A Cited
US3830886A Cited
US3583123A Cited
US3741857A Cited
US3950910A Cited
GB1499168A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-09-27 1986-03-29 1986-09-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-09-27 1990-03-29 1990-09-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-09-27 1994-03-29 1994-09-28 $7700.00 Window Closed / Lapsed

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