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US4347275A Expired / Lapsed US ⏱️ 0.0 years remaining

Carpet tile and method of making same

Assignee: Eneos Corp
•
Filing: 1981-03-02
•
Granted: 1982-08-31
•
Expires: 2001-03-02
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Abstract

Abstract Provided is a carpet tile produced by using as a backing material a mixture which contains a solvent deasphalted asphalt and a copolymer of an olefin and a polar monomer, or a mixture which contains an amorphous polyolefin in addition to the above components. After applying the mixture as a hot melt to the back of carpet material, the backed carpet material is cooled and then cut or punched to produce the carpet tile.

Inventors

  • 👤 Teruo Kajikawa
  • 👤 Sakuya Iwai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:37
CPC Classifications
D; D06; D06N; D06N7/00; D06N7/0063; D06N7/0071; D06N7/0081; D06N2201/00; D06N2201/02; D06N2201/0254; D06N2201/0263; D06N2201/04; D06N2201/042; D06N2201/045; D06N2201/06; D06N2203/00; D06N2203/04; D06N2203/041; D06N2203/042; D06N2205/00; D06N2205/06; Y; Y10; Y10T; Y10T428/00; Y10T428/23907; Y10T428/23979

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 88 words
Method of making a carpet tile, which comprises heat-melting a mixture at 100°-240° C., said mixture containing (a) 100 parts by weight of a solvent deasphalted asphalt and (b) 10 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight, backing a carpet material with the molten mixture, cooling the backed carpet material and then cutting or punching the backed carpet material as desired to produce the carpet tile.
Claim 2
Dependent Claim 88 words
Method of making a carpet tile, which comprises heat-melting a mixture at 100°-240° C., said mixture containing (a) 100 parts by weight of a solvent deasphalted asphalt and (b) 10 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight, backing a carpet material with the molten mixture, cooling the backed carpet material and then cutting or punching the backed carpet material as desired to produce the carpet tile.
Claim 3
Dependent Claim 99 words
Method of making a carpet tile, which comprises heat-melting a mixture at 100°-240° C., said mixture containing (a) 100 parts by weight of a solvent deasphalted asphalt, (b) 5 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight and (c) 5 to 100 parts by weight of an amorphous polyolefin, backing a carpet material with the molten mixture, cooling the backed carpet material and then cutting or punching the backed carpet material as desired to produce the carpet tile.
Claim 4
Dependent Claim 99 words
Method of making a carpet tile, which comprises heat-melting a mixture at 100°-240° C., said mixture containing (a) 100 parts by weight of a solvent deasphalted asphalt, (b) 5 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight and (c) 5 to 100 parts by weight of an amorphous polyolefin, backing a carpet material with the molten mixture, cooling the backed carpet material and then cutting or punching the backed carpet material as desired to produce the carpet tile.
Claim 5
Independent Claim 22 words
The method as defined in any of claims 1 or 2, in which said solvent deasphalted asphalt is a propane deasphalted asphalt.
Claim 6
Independent Claim 24 words
The method as defined in any of claims 1 or 2, in which said olefin is an olefin having 2 to 4 carbon atoms.
Claim 7
Independent Claim 27 words
The method as defined in any of claims 1 or 2, in which said polar monomer is a vinyl monomer having a carboxyl group or ester linkage.
Claim 8
Independent Claim 38 words
The method as defined in any of claims 1 or 2, in which said copolymer is a member selected from the group consisting of ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-methyl acrylate copolymer, and ethylene-ethyl acrylate-acrylic acid copolymer.
Claim 9
Independent Claim 28 words
The method as defined in any of claims 1 or 2, in which the melt index of said copolymer is in the range of from 0.1 to 200.
Claim 10
Dependent Claim 24 words
The method as defined in claim 1 or 2, in which said amorphous polyolefin is a polymer of C 2 to C 4 olefin.
Claim 11
Dependent Claim 17 words
The method as defined in claim 1 or 2, in which said mixture further contains a filler.
Claim 12
Dependent Claim 15 words
A carpet tile produced according to the method as defined in claim 1 or 2.
Claim 13
Dependent Claim 21 words
The method as defined in claim 1 or 2, wherein said backed carpet material is cut by means of a punch.
Claim 14
Dependent Claim 56 words
A carpet tile comprising: (i) an unbacked carpet material; (ii) a backing further comprising: (a) 100 parts by weight of a solvent deasphalted asphalt, and (b) 10 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight.
Claim 15
Dependent Claim 56 words
A carpet tile comprising: (i) an unbacked carpet material; (ii) a backing further comprising: (a) 100 parts by weight of a solvent deasphalted asphalt, and (b) 10 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight.
Claim 16
Dependent Claim 67 words
A carpet tile comprising: (i) an unbacked carpet material; (ii) a backing further comprising: (a) 100 parts by weight of a solvent deasphalted asphalt; (b) 5 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight; and (c) 5 to 100 parts by weight of an amorphous polyolefin.
Claim 17
Dependent Claim 67 words
A carpet tile comprising: (i) an unbacked carpet material; (ii) a backing further comprising: (a) 100 parts by weight of a solvent deasphalted asphalt; (b) 5 to 70 parts by weight of a copolymer of an olefin and a polar monomer with the polar monomer content of the copolymer being 0.5 to 20% by weight; and (c) 5 to 100 parts by weight of an amorphous polyolefin.

References Cited (Backward Citations)

US3459695A Cited
US3941904A Cited
US4282127A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-08-30 1986-03-01 1986-08-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-08-30 1990-03-01 1990-08-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-08-30 1994-03-01 1994-08-31 $7700.00 Window Closed / Lapsed

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