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Stabilization of post-chlorinated vinyl chloride polymers by phosphate salts

Assignee: Goodrich Corp
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Filing: 1980-06-16
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Granted: 1982-08-17
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Expires: 2000-06-16
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Abstract

Abstract The invention relates to porous post-chlorinated polyvinyl chloride resins which contain or have incorporated therein a salt of phosphoric acid resulting in a substantial improvement in the thermal stability thereof during subsequent processing. The phosphate salt is added to the porous post chlorinated polymer from an aqueous solution thereof which optionally contains a surfactant, which wets the polymer particles and allows the penetration thereof by the solution. Post chlorinated polyvinyl chloride (CPVC) is the most preferred polymer or resin.

Inventors

  • 👤 Dale R. Hall

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 16:07
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/20; C08J3/205; C08J3/2053; C08J9/00; C08J9/36; C08J9/40; C08J2327/00; C08J2327/22; C08J2327/24

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 77 words
A process for producing post-chlorinated polymers having increased thermal stability during processing which comprises forming an aqueous solution containing a metal salt of phosphoric acid, contacting a porous post-chlorinated vinyl chloride polymer with said solution while agitating the mixture said polymer containing from about 64% to about 70% by weight of chlorine and from about 5% to about 65% by volume of pore space, evaporating the liquid from said mixture, and drying and recovering said so-treated resin.
Claim 2
Dependent Claim 77 words
A process for producing post-chlorinated polymers having increased thermal stability during processing which comprises forming an aqueous solution containing a metal salt of phosphoric acid, contacting a porous post-chlorinated vinyl chloride polymer with said solution while agitating the mixture said polymer containing from about 64% to about 70% by weight of chlorine and from about 5% to about 65% by volume of pore space, evaporating the liquid from said mixture, and drying and recovering said so-treated resin.
Claim 3
Dependent Claim 16 words
A process as defined in claim 1 wherein the porous polymer is post-chlorinated polyvinyl chloride homopolymer.
Claim 4
Dependent Claim 37 words
A process as defined in claim 1 wherein the porous polymer is a post-chlorinated copolymer of not less than about 95% by weight of vinyl chloride and up to 5% by weight of a polymerizable monoolefinic comonomer.
Claim 5
Dependent Claim 13 words
A process as defined in claim 3 wherein the comonomer is vinyl acetate.
Claim 6
Dependent Claim 42 words
A process as defined in claim 1 wherein the amount of salt of phosphoric acid in said solution is in the range of about 0.25 part to about 10.0 parts by weight, based on the weight of 100 parts of said solution.
Claim 7
Dependent Claim 38 words
A process as defined in claim 1 wherein a surfactant is employed in said solution in the range of about 0.0005 part to about 0.005 part by weight, based on the weight of 100 parts of said solution.
Claim 8
Dependent Claim 17 words
A process as defined in claim 1 wherein the salt of phosphoric acid is disodium hydrogen phosphate.
Claim 9
Dependent Claim 16 words
A process as defined in claim 1 wherein the salt of phosphoric acid is sodium pysophosphate.
Claim 10
Dependent Claim 14 words
A process as defined in claim 6 wherein the surfactant is sodium lauryl sulfate.
Claim 11
Dependent Claim 44 words
A process as defined in claim 1 wherein the porous post-chlorinated polyvinyl chloride has a density in the range of about 1.52 to about 1.61 grams/cc. at 25° C. and a chlorine content in the range of about 65% to about 70% by weight.
Claim 12
Dependent Claim 16 words
A process as defined in claim 5 wherein the porous polymer is post-chlorinated polyvinyl chloride homopolymer.
Claim 13
Dependent Claim 23 words
A process as defined in claim 11 wherein the porous polymer contains from about 5% to about 65% by volume of pore space.
Claim 14
Dependent Claim 17 words
A process as defined in claim 12 wherein the salt of phosphoric acid is disodium hydrogen phosphate.
Claim 15
Dependent Claim 17 words
A process as defined in claim 13 wherein sodium lauryl sulfate is employed in said aqueous solution.
Claim 16
Dependent Claim 45 words
A process as defined in claim 14 wherein the porous post-chlorinated polyvinyl chloride homopolymer has a density in the range of about 1.54 to about 1.59 grams/cc. at 25° C. and a chlorine content in the range of about 65.3% to about 68.5% by weight.

References Cited (Backward Citations)

US4170696A Cited
US4224374A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-08-16 1986-02-15 1986-08-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-08-16 1990-02-15 1990-08-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-08-16 1994-02-15 1994-08-17 $7700.00 Window Closed / Lapsed

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