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Process for the manufacture of water-hardening material

Assignee: DSM BV
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Filing: 1979-04-02
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Granted: 1982-08-17
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Expires: 1999-04-02
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Abstract

Abstract An improved process for the manufacture of reinforced shaped articles from water-hardening materials. A plurality of continuous networks of synthetic organic polymer material having at least two meshes per square centimeter are incorporated in said water-hardening materials as reinforcement. The networks are prepared by forming meshes in an unfibrillated film of the synthetic organic polymer material.

Inventors

  • 👤 Jan M. J. M. Bijen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 21:25
CPC Classifications
E; E04; E04C; E04C5/00; E04C5/07; E04C5/073; B; B28; B28B; B28B23/00; B28B23/0006; C; C04; C04B; C04B16/00; C04B16/12; Y; Y10; Y10S; Y10S264/00; Y10S264/81; Y10T; Y10T428/00; Y10T428/24; Y10T428/24273; Y10T428/24281

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 70 words
An improved process for the manufacture of reinforced shaped articles from water-hardening materials, said improvement comprising incorporating in said water-hardening materials a plurality of continuous networks of synthetic organic polymer material having at least two meshes per square centimeter, said networks having been prepared by forming said meshes in an unfibrillated film of said synthetic organic polymer material in a manner so as to avoid forming meshes having sharp corners.
Claim 2
Dependent Claim 70 words
An improved process for the manufacture of reinforced shaped articles from water-hardening materials, said improvement comprising incorporating in said water-hardening materials a plurality of continuous networks of synthetic organic polymer material having at least two meshes per square centimeter, said networks having been prepared by forming said meshes in an unfibrillated film of said synthetic organic polymer material in a manner so as to avoid forming meshes having sharp corners.
Claim 3
Dependent Claim 16 words
The process of claim 1 wherein said networks have at least three meshes per square centimeter.
Claim 4
Dependent Claim 16 words
The process of claim 2 wherein said networks have at least 10 meshes per square centimeter.
Claim 5
Dependent Claim 21 words
The process of claim 1 wherein said film has been stretched in at least one direction before forming said meshes therein.
Claim 6
Dependent Claim 20 words
The process of claim 4 wherein said film has a thickness of from 1 to 250 μm after being stretched.
Claim 7
Dependent Claim 15 words
The process of claim 5 wherein said film thickness ranges between 10 and 200 μm.
Claim 8
Dependent Claim 18 words
The process of claim 1 wherein said synthetic polymer material is primarily composed of at least one polyolefin.
Claim 9
Dependent Claim 23 words
The process of claim 7 wherein said at least one polyolefin is polypropylene having a melt index of from 3 to 9 dg/min.
Claim 10
Dependent Claim 23 words
The process of claim 7 wherein said at least one polyolefin is a polyethylene having a melt index of 0.01 to 10 dg/min.
Claim 11
Dependent Claim 23 words
The process of claim 1 wherein a portion said synthetic organic polymer material film is pushed aside so as to form said meshes.
Claim 12
Dependent Claim 26 words
The process of claim 1 wherein a portion of said synthetic organic plastic material film is removed by mechanical means so as to form said meshes.
Claim 13
Dependent Claim 21 words
The process of claim 1 wherein said film is stretched in at least one direction after the formation of said meshes.
Claim 14
Dependent Claim 44 words
The process of claim 1 wherein the number of meshes in said networks, and the number of networks incorporated in said water-hardening material are chosen such that the average number of meshes is at least 100 per cubic centimeter of said reinforced shaped article.
Claim 15
Dependent Claim 23 words
The process of claim 13 wherein said average number of meshes is at least 500 per cubic centimeter of said reinforced shaped article.
Claim 16
Dependent Claim 65 words
The process of claim 1 wherein said networks have been prepared from a film of a thermoplastic material by the steps of: plasticizing at least a portion of said film material by heating; forming a plurality of meshes in said film by pushing aside portions of said plasticized material; and stretching, in at least one direction, said film in which said meshes have been formed.
Claim 17
Dependent Claim 19 words
The process of claim 15 wherein, as a first step, said film is stretched in at least one direction.
Claim 18
Dependent Claim 40 words
The process of claim 16 wherein said plastericized material is pushed aside along the length of the film so as to form a thickened ridge, whereafter said film is stretched in a direction normal to the length of said film.
Claim 19
Dependent Claim 50 words
The process of claims 4, 12 or 16 wherein the total degree of stretching of said film prior to and subsequent to forming said meshes therein is 3 to 10 times in a lengthwise direction, and 5 to 15 times in the direction normal to the length of said film.
Claim 20
Dependent Claim 49 words
The process of claim 1 wherein said networks have been prepared from a film having incorporated therein filaments of a material that does not melt at or below the melting temperature of the synthetic organic polymer material of said film, said filaments being disposed lengthwise relative to said film.
Claim 21
Dependent Claim 36 words
The process of claim 19 wherein the synthetic organic polymer material of said film is polyethylene, and said filaments are made of a material selected from the group consisting of polypropylene, polyamide, polyester and combinations thereof.
Claim 22
Dependent Claim 35 words
The process of claim 19 wherein the synthetic organic polymer material of said film is polypropylene, and said filaments are made from a material selected from the group consisting of polyamide, polyester and combinations thereof.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-08-16 1986-02-15 1986-08-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-08-16 1990-02-15 1990-08-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-08-16 1994-02-15 1994-08-17 $7700.00 Window Closed / Lapsed

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