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US4344710A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymer foam extrusion system

Assignee: Pactiv LLC
•
Filing: 1980-11-10
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Granted: 1982-08-17
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Expires: 2000-11-10
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Abstract

Abstract A continuous foam production system is disclosed wherein a molten thermoplastic resin is mixed with volatile blowing agent at elevated pressure to form an extrusion mass. A helical screw extruder means is adapted to extrude the molten resin with volatile blowing agent into a low pressure foaming zone to form a foam sheet, tube or other shape. An improved fluid handling system includes storage means for holding at least one of a plurality of disparate volatile liquids under pressure sufficient to maintain a normally gaseous blowing agent in liquified state and cooling means for receiving a pressurized first stream of liquified thermally-gaseous blowing agent and cooling below its autogenous temperature. A pump operatively connected between the cooling means and extruder means increases pressure of the first stream higher than the elevated pressure of the extruder, where it may be combined with a pressurized stream of second liquid blowing agent. Flow control means is provided for injecting a predetermined amount of disparate liquid blowing agents from the first and second streams into the extruder means at elevated pressure to form an extrusion mass.

Inventors

  • 👤 D. Emil Johnson
  • 👤 Charles M. Krutchen
  • 👤 G. Vincent Sharps, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 07:42
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/12; C08J9/127; B; B29; B29C; B29C44/00; B29C44/34; B29C44/3442; B29C44/3446; C08J2203/00; C08J2203/14; C08J2325/00; C08J2325/02; C08J2325/04; C08J2325/06

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 34 words
A system for producing foamable thermoplastic resin mixture comprising: extruder means for transporting resin under pressure from a feed point to a discharge point through a heating zone, fluid injection zone and mixing zone;
Claim 2
Independent Claim 34 words
A system for producing foamable thermoplastic resin mixture comprising: extruder means for transporting resin under pressure from a feed point to a discharge point through a heating zone, fluid injection zone and mixing zone;
Claim 3
Dependent Claim 112 words
resin supply means for introducing resin to the extruder means at the feed point for melting in the heating zone; storage means for maintaining a plurality of diverse volatile liquids under the autogeneous pressure of the material, at least one of said volatile liquids being normally gaseous; fluid handling means for pressurizing said iquids from said storage means to the fluid injection zone of the extruder means; heat exchange means operatively connected between said storage means and said fluid handling means for cooling the normally-gaseous material to prevent flashing thereof during pumping; and flow metering means operatively connected with the fluid handling means for supplying predetermined amounts of the diverse volatile liquids.
Claim 4
Dependent Claim 112 words
resin supply means for introducing resin to the extruder means at the feed point for melting in the heating zone; storage means for maintaining a plurality of diverse volatile liquids under the autogeneous pressure of the material, at least one of said volatile liquids being normally gaseous; fluid handling means for pressurizing said iquids from said storage means to the fluid injection zone of the extruder means; heat exchange means operatively connected between said storage means and said fluid handling means for cooling the normally-gaseous material to prevent flashing thereof during pumping; and flow metering means operatively connected with the fluid handling means for supplying predetermined amounts of the diverse volatile liquids.
Claim 5
Dependent Claim 37 words
The system of claim 1 wherein the fluid handling means includes conduit means for joining a first normaly gaseous liquid stream and a second normally liquid stream prior to pumping the combined streams into the injection zone.
Claim 6
Dependent Claim 21 words
The system of claim 1 including means for controlling first and second streams of disparate liquid blowing agents in predetermined ratio.
Claim 7
Dependent Claim 33 words
The system of claim 3 wherein said ratio control means comprises means for blending from a single less-volatile blowing agent stream to a fixed ratio with a higher volatility liquid stream during start-up.
Claim 8
Dependent Claim 168 words
In a continuous foam production system wherein a molten thermoplastic resin is mixed with volatile blowing agent at elevated pressure to form an extrusion mass and wherein a helical screw extruder means is adapted to extrude the molten resin with volatile blowing agent into a low pressure foaming zone; the improvement which comprises: storage means for holding at least one of a plurality of disparate volatile liquids under pressure sufficient to maintain a normally gaseous blowing agent in liquified state; cooling means for receiving a pressurized first stream of liquified thermally-gaseous blowing agent and cooling said first stream below autogenous temperature; pump means operatively connected between the cooling means and extruder means for increasing pressure of the first stream higher than the elevated pressure of the extruder means; a pressurized stream of second liquid blowing agent; and flow control means for injecting a predetermined amount of disparate liquid blowing agents from the first and second streams into the extruder means at elevated pressure to form an extrusion mass.
Claim 9
Dependent Claim 168 words
In a continuous foam production system wherein a molten thermoplastic resin is mixed with volatile blowing agent at elevated pressure to form an extrusion mass and wherein a helical screw extruder means is adapted to extrude the molten resin with volatile blowing agent into a low pressure foaming zone; the improvement which comprises: storage means for holding at least one of a plurality of disparate volatile liquids under pressure sufficient to maintain a normally gaseous blowing agent in liquified state; cooling means for receiving a pressurized first stream of liquified thermally-gaseous blowing agent and cooling said first stream below autogenous temperature; pump means operatively connected between the cooling means and extruder means for increasing pressure of the first stream higher than the elevated pressure of the extruder means; a pressurized stream of second liquid blowing agent; and flow control means for injecting a predetermined amount of disparate liquid blowing agents from the first and second streams into the extruder means at elevated pressure to form an extrusion mass.

References Cited (Backward Citations)

US3344215A Cited
US3444283A Cited
US3482006A Cited
US3793416A Cited
US3658973A Cited
US4054271A Cited
US3985348A Cited
US4124336A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-08-16 1986-02-15 1986-08-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-08-16 1990-02-15 1990-08-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-08-16 1994-02-15 1994-08-17 $7700.00 Window Closed / Lapsed

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