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US4341940A Expired / Lapsed US ⏱️ 0.0 years remaining

Monitoring resistance welding

Assignee: Centre de Recherches Metallurgiques CRM ASBL
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Filing: 1980-07-07
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Granted: 1982-07-27
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Expires: 2000-07-07
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Abstract

Abstract During each period in which electrical power is supplied to the electrodes one determines whether the weld is subject to flash, by means of an accelerometer on one of the electrode supports. The frequency of occurrence of flash indicates the quality of the welding operation.

Inventors

  • 👤 Jacques Defourny

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 22:21
CPC Classifications
B; B23; B23K; B23K11/00; B23K11/24

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 162 words
A method of monitoring the operation of a resistance welding machine having two electrode supports and two electrodes mounted on the respective supports, means for supplying electrical power to the electrodes, and means for applying pressure along a given axis via the supports and the electrodes to members being welded together between the electrodes, the method comprising the steps of making a series of welds, detecting--during each period in which electrical power is supplied to the electrodes--whether the weld is subject to flash, determining the frequency with which flash occurs in the series of welds, determining the quality of the operation of the machine as a function of the frequency of occurrence of flash, and adjusting the electrical power in such a way as to maintain the frequency of occurrence of flash within given limits, by increasing the power if the frequency is below a given lower limit and by decreasing the power if the frequency is above a given upper limit.
Claim 2
Independent Claim 162 words
A method of monitoring the operation of a resistance welding machine having two electrode supports and two electrodes mounted on the respective supports, means for supplying electrical power to the electrodes, and means for applying pressure along a given axis via the supports and the electrodes to members being welded together between the electrodes, the method comprising the steps of making a series of welds, detecting--during each period in which electrical power is supplied to the electrodes--whether the weld is subject to flash, determining the frequency with which flash occurs in the series of welds, determining the quality of the operation of the machine as a function of the frequency of occurrence of flash, and adjusting the electrical power in such a way as to maintain the frequency of occurrence of flash within given limits, by increasing the power if the frequency is below a given lower limit and by decreasing the power if the frequency is above a given upper limit.
Claim 3
Dependent Claim 24 words
A method as claimed in claim 1, in which flash is detected by measuring the acceleration of at least one of the electrode supports.
Claim 4
Dependent Claim 38 words
A method as claimed in claim 2, in which the acceleration of one electrode support relative to the other is measured by measuring the acceleration of both electrode supports and determining the difference between the acceleration so measured.
Claim 5
Dependent Claim 22 words
A method as claimed in claim 2, in which the acceleration is measured in a direction parallel to the said given axis.
Claim 6
Dependent Claim 20 words
A method as claimed in claim 1, in which the adjustment of the power is carried out within predetermined limits.
Claim 7
Dependent Claim 24 words
A method as claimed in claim 1, in which the power is adjusted to a value just lower than that at which flash occurs.
Claim 8
Dependent Claim 35 words
A method as claimed in claim 1, in which the value of the power at which flash occurs is calculated periodically and the power is set at this value decreased by a given safety margin.
Claim 9
Dependent Claim 25 words
A method as claimed in claim 1, in which the detection of flash is delayed until an initial part of the welding period has elapsed.
Claim 10
Dependent Claim 30 words
A method as claimed in claim 1, in which the frequency of occurrence of flash is determined as the proportion of flash-affected welds in a given number of successive welds.

References Cited (Backward Citations)

FR1038171A Cited
GB1014133A Cited
GB1109180A Cited
US3514569A Cited
GB1259988A Cited
SU703270A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-07-26 1986-01-25 1986-07-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-07-26 1990-01-25 1990-07-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-07-26 1994-01-25 1994-07-27 $7700.00 Window Closed / Lapsed

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