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Microwave-compatible nepheline glass-ceramics

Assignee: Corning Glass Works
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Filing: 1981-06-05
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Granted: 1982-07-27
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Expires: 2001-06-05
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Abstract

Abstract There are disclosed glass-ceramic materials characterized by a nepheline crystal phase and optionally having a secondary celsian or hexacelsian crystal phase. In addition to the SiO 2 , Al 2 O 3 , Na 2 O, and TiO 2 as a nucleating agent, the materials contain K 2 O and/or Li 2 O in limited amount, and preferably also contain BaO. These additives provide microwave compatibility, a thermal coefficient of expansion below 95×10 -7 /°C., and suitability for application as glazed table or ovenware.

Inventors

  • 👤 John F. MacDowell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 08:30
CPC Classifications
C; C03; C03C; C03C10/00; C03C10/0018; C03C10/0027

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 105 words
A glass-ceramic body in which the primary crystal phase is composed of nepheline crystals less than 20 microns in diameter, the body has a microwave compatibility value of less than 150° C., and the composition of the body, in percent by weight as calculated on an oxide basis, consists essentially of 30-55% SiO 2 , 28-38% Al 2 O 3 , 5-12% TiO 2 as a nucleating agent, and 10-20% R 2 O (Na 2 O+K 2 O+Li 2 O), each mole of R 2 O being composed of 0.65-0.95 moles Na 2 O, 0.05-0.15 moles Li 2 O and 0-0.20 moles K 2 O.
Claim 2
Dependent Claim 105 words
A glass-ceramic body in which the primary crystal phase is composed of nepheline crystals less than 20 microns in diameter, the body has a microwave compatibility value of less than 150° C., and the composition of the body, in percent by weight as calculated on an oxide basis, consists essentially of 30-55% SiO 2 , 28-38% Al 2 O 3 , 5-12% TiO 2 as a nucleating agent, and 10-20% R 2 O (Na 2 O+K 2 O+Li 2 O), each mole of R 2 O being composed of 0.65-0.95 moles Na 2 O, 0.05-0.15 moles Li 2 O and 0-0.20 moles K 2 O.
Claim 3
Dependent Claim 39 words
A glass-ceramic body in accordance with claim 1 wherein the body has a microwave compatibility of less than 100° C. and each mole of R 2 O contains 0.65-0.90 moles Na 2 O and 0.10-0.15 moles Li 2 O.
Claim 4
Dependent Claim 128 words
A glass-ceramic body in which the primary crystal phase is composed of nepheline crystals less than 20 microns in diameter, the body has a microwave compatibility value of less than 150° C., and the composition of the body, is percent by weight as calculated on an oxide basis, consists essentially of 30-55% SiO 2 , 28-38% Al 2 O 3 , 5-12% TiO 2 as a nucleating agent, and 10-20% R 2 O (Na 2 O+K 2 O+Li 2 O), each mole of R 2 O being composed of 0.65-0.95 moles Na 2 O, up to 0.20 moles K 2 O and up to 0.15 moles Li 2 O, both K 2 O and Li 2 O being present and the total content being at least 0.05 moles.
Claim 5
Dependent Claim 128 words
A glass-ceramic body in which the primary crystal phase is composed of nepheline crystals less than 20 microns in diameter, the body has a microwave compatibility value of less than 150° C., and the composition of the body, is percent by weight as calculated on an oxide basis, consists essentially of 30-55% SiO 2 , 28-38% Al 2 O 3 , 5-12% TiO 2 as a nucleating agent, and 10-20% R 2 O (Na 2 O+K 2 O+Li 2 O), each mole of R 2 O being composed of 0.65-0.95 moles Na 2 O, up to 0.20 moles K 2 O and up to 0.15 moles Li 2 O, both K 2 O and Li 2 O being present and the total content being at least 0.05 moles.
Claim 6
Dependent Claim 50 words
A glass-ceramic body in accordance with claim 3 wherein the body has a microwave compatibility of less than 100° C. and each mole of R 2 O contains 0.65-0.90 moles Na 2 O and both K 2 O and Li 2 O, the total content being at least 0.10 moles.
Claim 7
Dependent Claim 154 words
A glass-ceramic body in which the primary crystal phase is composed of nepheline crystals and there is a secondary celsian-type crystal phase with the crystals being not over 20 microns in diameter, the body has a microwave compatibility value below 100° C., has a thermal expansion coefficient of 80-95×10 -7 /° C., and the composition of the body, in percent by weight as calculated on an oxide basis, consists essentially of 30-55% SiO 2 , 28-38% Al 2 O 3 , 5-12% TiO 2 as a nucleating agent, 1-10% BaO, 0-3% K 2 O, 0-1 1/2% Li 2 O, 10-18% Na 2 O, 10-30% R 2 O (Na 2 O+K 2 O+Li 2 O)+BaO, each mole of R 2 O+BaO being composed of 0.50-0.80 moles Na 2 O, 0-0.15 moles Li 2 O, 0-0.20 moles K 2 O, the total Li 2 O+K 2 O being at least 0.10 moles, and 0.02-0.20 moles BaO.
Claim 8
Dependent Claim 154 words
A glass-ceramic body in which the primary crystal phase is composed of nepheline crystals and there is a secondary celsian-type crystal phase with the crystals being not over 20 microns in diameter, the body has a microwave compatibility value below 100° C., has a thermal expansion coefficient of 80-95×10 -7 /° C., and the composition of the body, in percent by weight as calculated on an oxide basis, consists essentially of 30-55% SiO 2 , 28-38% Al 2 O 3 , 5-12% TiO 2 as a nucleating agent, 1-10% BaO, 0-3% K 2 O, 0-1 1/2% Li 2 O, 10-18% Na 2 O, 10-30% R 2 O (Na 2 O+K 2 O+Li 2 O)+BaO, each mole of R 2 O+BaO being composed of 0.50-0.80 moles Na 2 O, 0-0.15 moles Li 2 O, 0-0.20 moles K 2 O, the total Li 2 O+K 2 O being at least 0.10 moles, and 0.02-0.20 moles BaO.
Claim 9
Dependent Claim 15 words
A glass-ceramic body in accordance with claim 5 wherein the TiO 2 content is 5-7%.
Claim 10
Dependent Claim 16 words
A glass-ceramic body in accordance with claim 5 wherein the composition contains up to 5% CaO.
Claim 11
Dependent Claim 29 words
A glass-ceramic body in accordance with claim 5 wherein each mole of R 2 O+BaO contains at least 0.05 moles each of Li 2 O and K 2 O.
Claim 12
Dependent Claim 21 words
A glass-ceramic body in accordance with claim 8 wherein each mole of R 2 O+BaO contains at least 0.10 moles BaO.
Claim 13
Dependent Claim 29 words
A glass-ceramic body in accordance with claim 5 wherein the moles of Al 2 O 3 exceed unity with SiO 2 in the range of 2.4 to 2.7 moles.
Claim 14
Dependent Claim 50 words
A glass-ceramic body in accordance with claim 10 wherein the molar composition, exclusive of nucleant and fining agent, is 2.4-2.6 moles SiO 2 , 1.03-1.15 moles Al 2 O 3 , 0.65-0.73 moles Na 2 O, 0.13-0.20 moles BaO, 0.05-0.08 moles Li 2 O, and 0.06-0.10 moles K 2 O.

References Cited (Backward Citations)

US3146114A Cited
US3201266A Cited
US3313609A Cited
US3573072A Cited
US3528828A Cited
US4022627A Cited
US3720526A Cited
US3653865A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-07-26 1986-01-25 1986-07-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-07-26 1990-01-25 1990-07-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-07-26 1994-01-25 1994-07-27 $7700.00 Window Closed / Lapsed

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