Patent US4331801A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4331801A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the preparation of polyarylene sulphides

Assignee: Bayer AG
•
Filing: 1980-07-23
•
Granted: 1982-05-25
•
Expires: 2000-07-23
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Preparation of a polyarylene sulphide by polycondensing a substituted p-dihalogenobenzene and optionally a polyhalogeno aromatic compound having at least three halo substituents with an alkali metal sulphide in a polar solvent in the presence of a catalytic amount of a di-alkali metal salt of a phosphonic acid.

Inventors

  • 👤 Karsten Idel
  • 👤 Josef Merten

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 16:02
CPC Classifications
C; C08; C08G; C08G75/00; C08G75/02; C08G75/0204; C08G75/0231; C08G75/025; C08G75/0254

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 263 words
In the process for preparing a polyarylene sulphide by polycondensing at a temperature of from 160°-285° C. for up to 60 hours (a) a p-dihalogenobenzene which consists of 50-100 mol % of a compound of the formula ##STR4## and 0-50 mol % of a compound of the formula ##STR5## wherein X is fluorine, chlorine, bromine or iodine and each R is independently selected from the group consisting of hydrogen, C 1 -C 20 -alkyl, C 5 -C 20 -cycloalkyl, C 6 -C 24 -aryl, C 7 -C 24 -alkaryl and C 7 -C 24 -aralkyl with the proviso that at least one R is other than hydrogen; and (b) 0-2.0 mol %, based on (a), of a compound of the formula Ar X n wherein Ar is an aromatic radical having 6 to 24 carbon atoms, X is as aforesaid and n is at least 3 with (c) an alkali metal sulphide in (d) a polar solvent, the molar ratio of (a) to (c) being from 0.98:1 to 1.02:1 and the molar ratio of (c) to (d) being from 1:2 to 1:10, the improvement wherein said polycondensation is carried out in the presence of 0.05-2.0 mols of a di-alkali metal salt of a phosphonic acid per mol of (c), said phosphonic acid being of the formula ##STR6## wherein R 1 is hydrogen, C 1 -C 20 -alkyl, C 5 -C 20 -cycloalkyl, C 6 -C 24 aryl, C 7 -C 24 -alkaryl, C 7 -C 24 -aralkyl, C 2 -C 24 -alkenyl, C 2 -C 20 -alkinyl or C 5 -C 20 -cycloalkenyl.
Claim 2
Dependent Claim 263 words
In the process for preparing a polyarylene sulphide by polycondensing at a temperature of from 160°-285° C. for up to 60 hours (a) a p-dihalogenobenzene which consists of 50-100 mol % of a compound of the formula ##STR4## and 0-50 mol % of a compound of the formula ##STR5## wherein X is fluorine, chlorine, bromine or iodine and each R is independently selected from the group consisting of hydrogen, C 1 -C 20 -alkyl, C 5 -C 20 -cycloalkyl, C 6 -C 24 -aryl, C 7 -C 24 -alkaryl and C 7 -C 24 -aralkyl with the proviso that at least one R is other than hydrogen; and (b) 0-2.0 mol %, based on (a), of a compound of the formula Ar X n wherein Ar is an aromatic radical having 6 to 24 carbon atoms, X is as aforesaid and n is at least 3 with (c) an alkali metal sulphide in (d) a polar solvent, the molar ratio of (a) to (c) being from 0.98:1 to 1.02:1 and the molar ratio of (c) to (d) being from 1:2 to 1:10, the improvement wherein said polycondensation is carried out in the presence of 0.05-2.0 mols of a di-alkali metal salt of a phosphonic acid per mol of (c), said phosphonic acid being of the formula ##STR6## wherein R 1 is hydrogen, C 1 -C 20 -alkyl, C 5 -C 20 -cycloalkyl, C 6 -C 24 aryl, C 7 -C 24 -alkaryl, C 7 -C 24 -aralkyl, C 2 -C 24 -alkenyl, C 2 -C 20 -alkinyl or C 5 -C 20 -cycloalkenyl.
Claim 3
Dependent Claim 14 words
The process of claim 1 wherein said polycondensation is carried out from 2-15 hours.
Claim 4
Dependent Claim 13 words
The process of claim 1 wherein said polycondensation temperature is from 190°-275° C.
Claim 5
Dependent Claim 28 words
The process of claim 1 wherein said polycondensation is carried out in the presence of 0.1 to 1.5 mols of said di-alkali metal salt of a phosphonic acid.
Claim 6
Dependent Claim 22 words
The process of claim 1 wherein said polycondensation is carried out in the presence of a disodium salt of a phosphonic acid.
Claim 7
Dependent Claim 39 words
The process of claim 1 wherein the dialkali metal salt of the phosphonic acid is used in the form of its hydrate or an aqueous mixture and the polycondensation reaction mixture is dehydrated at least once before introducing (a).
Claim 8
Dependent Claim 24 words
The process according to claim 6 wherein the hydrate of or an aqueous mixture of the disodium salt of the phosphonic acid is employed.

References Cited (Backward Citations)

US3658753A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-05-24 1985-11-23 1986-05-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-05-24 1989-11-23 1990-05-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-05-24 1993-11-23 1994-05-25 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag