Claims Analysis
Total Claims: 20
Claim 1
Independent Claim
224 words
Apparatus for filtering solid particulates from suspension in fluid streams such as exhaust gas from diesel engines, which comprises a filter of honeycomb structure having a matrix of thin porous walls defining a plurality of cells extending longitudinally and mutually parallel therethrough between inlet and outlet end faces of the structure, the walls containing substantially uniform interconnected open porosity of a volume and size sufficient to enable the fluid to flow completely through the walls and to restrain most or all of the particulates from passing completely through the walls, the transverse cross-sectional shapes of the cells forming a substantially uniformly repeating pattern of geometric shapes without interior corner angles of less than 30°, an inlet group of the cells open at the inlet end face and closed adjacent to the outlet end face, an outlet group of the cells closed adjacent to the inlet end face and open at the outlet end face, each cell of the inlet group sharing cell walls only with cells of the outlet group and each cell of the outlet group sharing cell walls only with cells of the inlet group, wherein the improvement comprises the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lying within the area defined by the boundary lines connecting points 1-2-3-4 in FIG. 4.
Claim 2
Dependent Claim
224 words
Apparatus for filtering solid particulates from suspension in fluid streams such as exhaust gas from diesel engines, which comprises a filter of honeycomb structure having a matrix of thin porous walls defining a plurality of cells extending longitudinally and mutually parallel therethrough between inlet and outlet end faces of the structure, the walls containing substantially uniform interconnected open porosity of a volume and size sufficient to enable the fluid to flow completely through the walls and to restrain most or all of the particulates from passing completely through the walls, the transverse cross-sectional shapes of the cells forming a substantially uniformly repeating pattern of geometric shapes without interior corner angles of less than 30°, an inlet group of the cells open at the inlet end face and closed adjacent to the outlet end face, an outlet group of the cells closed adjacent to the inlet end face and open at the outlet end face, each cell of the inlet group sharing cell walls only with cells of the outlet group and each cell of the outlet group sharing cell walls only with cells of the inlet group, wherein the improvement comprises the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lying within the area defined by the boundary lines connecting points 1-2-3-4 in FIG. 4.
Claim 3
Dependent Claim
18 words
Apparatus of claim 1 wherein the walls within each transverse sector of the structure have substantially uniform thickness.
Claim 4
Dependent Claim
15 words
Apparatus of claim 1 wherein the walls throughout the structure have a substantially uniform thickness.
Claim 5
Dependent Claim
15 words
Apparatus of claim 1 wherein the transverse cross-sectional geometric shapes of the cells are quadrilaterals.
Claim 6
Dependent Claim
10 words
Apparatus of claim 4 wherein the geometric shapes are squares.
Claim 7
Dependent Claim
65 words
Apparatus of claim 1 wherein the walls are not greater than about 1.5 mm thick, the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lie within the area defined by the boundary lines connecting points 1-5-6-4 in FIG. 4, and the structure has a transverse cross-sectional cell density of at least about 1.5 cells/cm 2 .
Claim 8
Dependent Claim
31 words
Apparatus of claim 6 wherein the walls have a thickness in the range of about 0.05-1.27 mm. and the cell density is in the range of about 2-93 cells/cm 2 .
Claim 9
Dependent Claim
15 words
Apparatus of claim 7 wherein the walls are not less than about 0.3 mm. thick.
Claim 10
Dependent Claim
15 words
Apparatus of claim 8 wherein the walls are not greater than about 0.635 mm thick.
Claim 11
Dependent Claim
16 words
Apparatus of claim 9 wherein the cell density is at least about 7.75 cells/cm 2 .
Claim 12
Dependent Claim
13 words
Apparatus of claim 10 wherein the geometric shapes of the cells are squares.
Claim 13
Dependent Claim
13 words
Apparatus of claim 10 wherein the geometric shapes of the cells are triangles.
Claim 14
Dependent Claim
46 words
Apparatus of claim 1 including a diesel engine exhaust gas conduit, and a portion of the conduit comprising a housing containing the filter interposed across the exhaust gas path through the housing with the inlet end face of the filter facing upstream of the gas path.
Claim 15
Dependent Claim
82 words
Apparatus of claim 13 wherein the walls throughout the structure having a substantially uniform thickness of not greater than about 1.5 mm, the transverse cross-sectional geometric shapes of the cells are squares, the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lie within the area defined by the boundary lines connecting points 1-5-6-4 in FIG. 4, and the structure has a transverse cross-sectional cell density of at least about 1.5 cells/cm 2 .
Claim 16
Dependent Claim
31 words
Apparatus of claim 14 wherein the walls have a thickness in the range of about 0.05-1.27 mm. and the cell density is in the range of about 2-93 cells/cm 2 .
Claim 17
Dependent Claim
29 words
Apparatus of claim 15 wherein the walls have a thickness in the range of about 0.3-0.635 mm. and the cell density is at least about 7.75 cells/cm 2 .
Claim 18
Dependent Claim
14 words
Apparatus of claim 1 or 13 wherein the filter is fabricated of ceramic material.
Claim 19
Dependent Claim
15 words
Apparatus of claim 1 wherein the transverse cross-sectional geometric shapes of the cells are triangles.
Claim 20
Dependent Claim
82 words
Apparatus of claim 13 wherein the walls throughout the structure have a substantially uniform thickness of not greater than about 1.5 mm, the transverse cross-sectional geometric shapes of the cells are triangles, the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lie within the area defined by the boundary lines connecting points 1-5-6-4 in FIG. 4, and the structure has a transverse cross-sectional cell density of at least about 1.5 cells/cm 2 .