← Back to Patent Explorer
US4329162A Expired / Lapsed US ⏱️ 0.0 years remaining

Diesel particulate trap

Assignee: Corning Glass Works
•
Filing: 1980-07-03
•
Granted: 1982-05-11
•
Expires: 2000-07-03
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Apparatus for filtering solid particulates from suspension in fluid streams (especially carbon particulates from exhaust gas of diesel engines) comprising a honeycomb filter with thin porous walls defining cells extending therethrough, with the transverse cross-sectional shapes of the cells forming a repeating pattern of geometric shapes without interior corner angles of less than 30° and with alternate cells forming an inlet group and an outlet group. The inlet group is open at the inlet face and closed adjacent the outlet face. The outlet group is closed adjacent the inlet face and open at the outlet face. Each cell of each group shares cell walls only with cells of the other group. The walls have a volume of substantially uniform interconnected open porosity and a mean pore diameter of the pores forming the open porosity lying within the area defined by the boundary lines connecting points 1-2-3-4 in FIG. 4.

Inventors

  • 👤 Wayne H. Pitcher, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 05:05
CPC Classifications
C; C04; C04B; C04B38/00; C04B38/0006; B; B01; B01D; B01D39/00; B01D39/14; B01D39/20; B01D39/2068; B01D39/2072; B01D39/2075; B01D46/00; B01D46/24; B01D46/2403; B01D46/2407; F; F01; F01N; F01N3/00; F01N3/02; F01N3/021; F01N3/0211; F01N3/022; F01N3/0222; F01N2330/00; F01N2330/06; F01N2350/00; F01N2350/02; F02; F02B; F02B3/00; F02B3/06; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y10; Y10S; Y10S55/00; Y10S55/30; Y10T; Y10T428/00; Y10T428/24; Y10T428/24149; Y10T428/24157; Y10T428/24744

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 224 words
Apparatus for filtering solid particulates from suspension in fluid streams such as exhaust gas from diesel engines, which comprises a filter of honeycomb structure having a matrix of thin porous walls defining a plurality of cells extending longitudinally and mutually parallel therethrough between inlet and outlet end faces of the structure, the walls containing substantially uniform interconnected open porosity of a volume and size sufficient to enable the fluid to flow completely through the walls and to restrain most or all of the particulates from passing completely through the walls, the transverse cross-sectional shapes of the cells forming a substantially uniformly repeating pattern of geometric shapes without interior corner angles of less than 30°, an inlet group of the cells open at the inlet end face and closed adjacent to the outlet end face, an outlet group of the cells closed adjacent to the inlet end face and open at the outlet end face, each cell of the inlet group sharing cell walls only with cells of the outlet group and each cell of the outlet group sharing cell walls only with cells of the inlet group, wherein the improvement comprises the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lying within the area defined by the boundary lines connecting points 1-2-3-4 in FIG. 4.
Claim 2
Dependent Claim 224 words
Apparatus for filtering solid particulates from suspension in fluid streams such as exhaust gas from diesel engines, which comprises a filter of honeycomb structure having a matrix of thin porous walls defining a plurality of cells extending longitudinally and mutually parallel therethrough between inlet and outlet end faces of the structure, the walls containing substantially uniform interconnected open porosity of a volume and size sufficient to enable the fluid to flow completely through the walls and to restrain most or all of the particulates from passing completely through the walls, the transverse cross-sectional shapes of the cells forming a substantially uniformly repeating pattern of geometric shapes without interior corner angles of less than 30°, an inlet group of the cells open at the inlet end face and closed adjacent to the outlet end face, an outlet group of the cells closed adjacent to the inlet end face and open at the outlet end face, each cell of the inlet group sharing cell walls only with cells of the outlet group and each cell of the outlet group sharing cell walls only with cells of the inlet group, wherein the improvement comprises the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lying within the area defined by the boundary lines connecting points 1-2-3-4 in FIG. 4.
Claim 3
Dependent Claim 18 words
Apparatus of claim 1 wherein the walls within each transverse sector of the structure have substantially uniform thickness.
Claim 4
Dependent Claim 15 words
Apparatus of claim 1 wherein the walls throughout the structure have a substantially uniform thickness.
Claim 5
Dependent Claim 15 words
Apparatus of claim 1 wherein the transverse cross-sectional geometric shapes of the cells are quadrilaterals.
Claim 6
Dependent Claim 10 words
Apparatus of claim 4 wherein the geometric shapes are squares.
Claim 7
Dependent Claim 65 words
Apparatus of claim 1 wherein the walls are not greater than about 1.5 mm thick, the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lie within the area defined by the boundary lines connecting points 1-5-6-4 in FIG. 4, and the structure has a transverse cross-sectional cell density of at least about 1.5 cells/cm 2 .
Claim 8
Dependent Claim 31 words
Apparatus of claim 6 wherein the walls have a thickness in the range of about 0.05-1.27 mm. and the cell density is in the range of about 2-93 cells/cm 2 .
Claim 9
Dependent Claim 15 words
Apparatus of claim 7 wherein the walls are not less than about 0.3 mm. thick.
Claim 10
Dependent Claim 15 words
Apparatus of claim 8 wherein the walls are not greater than about 0.635 mm thick.
Claim 11
Dependent Claim 16 words
Apparatus of claim 9 wherein the cell density is at least about 7.75 cells/cm 2 .
Claim 12
Dependent Claim 13 words
Apparatus of claim 10 wherein the geometric shapes of the cells are squares.
Claim 13
Dependent Claim 13 words
Apparatus of claim 10 wherein the geometric shapes of the cells are triangles.
Claim 14
Dependent Claim 46 words
Apparatus of claim 1 including a diesel engine exhaust gas conduit, and a portion of the conduit comprising a housing containing the filter interposed across the exhaust gas path through the housing with the inlet end face of the filter facing upstream of the gas path.
Claim 15
Dependent Claim 82 words
Apparatus of claim 13 wherein the walls throughout the structure having a substantially uniform thickness of not greater than about 1.5 mm, the transverse cross-sectional geometric shapes of the cells are squares, the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lie within the area defined by the boundary lines connecting points 1-5-6-4 in FIG. 4, and the structure has a transverse cross-sectional cell density of at least about 1.5 cells/cm 2 .
Claim 16
Dependent Claim 31 words
Apparatus of claim 14 wherein the walls have a thickness in the range of about 0.05-1.27 mm. and the cell density is in the range of about 2-93 cells/cm 2 .
Claim 17
Dependent Claim 29 words
Apparatus of claim 15 wherein the walls have a thickness in the range of about 0.3-0.635 mm. and the cell density is at least about 7.75 cells/cm 2 .
Claim 18
Dependent Claim 14 words
Apparatus of claim 1 or 13 wherein the filter is fabricated of ceramic material.
Claim 19
Dependent Claim 15 words
Apparatus of claim 1 wherein the transverse cross-sectional geometric shapes of the cells are triangles.
Claim 20
Dependent Claim 82 words
Apparatus of claim 13 wherein the walls throughout the structure have a substantially uniform thickness of not greater than about 1.5 mm, the transverse cross-sectional geometric shapes of the cells are triangles, the volume of interconnected open porosity and the mean pore diameter of the pores forming the open porosity lie within the area defined by the boundary lines connecting points 1-5-6-4 in FIG. 4, and the structure has a transverse cross-sectional cell density of at least about 1.5 cells/cm 2 .

References Cited (Backward Citations)

US3739553A Cited
US3785781A Cited
US4276071A Cited
US4264346A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-05-10 1985-11-09 1986-05-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-05-10 1989-11-09 1990-05-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-05-10 1993-11-09 1994-05-11 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag