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US4309803A Expired / Lapsed US ⏱️ 0.0 years remaining

Low cost foam roll for electrostatographic reproduction machine

Assignee: Xerox Corp
•
Filing: 1980-09-29
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Granted: 1982-01-12
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Expires: 2000-09-29
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Abstract

Abstract A novel conformable foam roll for use in the electrostatographic reproducing process and machines, and an inexpensive method for making such a roll, are provided. The foam roll is made of a conductive core, which is in turn made of a paper base having a layer of a conductive material thereon, a compressible foam layer formed in situ on said core, and a smooth exterior surface layer on the foam layer.

Inventors

  • 👤 Joseph R. Blaszak

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 09:06
CPC Classifications
G; G03; G03G; G03G15/00; G03G15/14; G03G15/16; G03G15/1665; G03G15/167; G03G15/1685

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 49 words
An inexpensive conformable roll for use in an electrostatographic copying machine which comprises a conductive core made of a paper base having a layer of a conductive material thereon, a compressible foam layer formed in situ on said core, and an outer smooth surface layer on said foam layer.
Claim 2
Dependent Claim 49 words
An inexpensive conformable roll for use in an electrostatographic copying machine which comprises a conductive core made of a paper base having a layer of a conductive material thereon, a compressible foam layer formed in situ on said core, and an outer smooth surface layer on said foam layer.
Claim 3
Dependent Claim 29 words
An inexpensive conformable roll according to claim 1 wherein said outer smooth surface layer is integral with said foam layer and is produced during the in situ foaming process.
Claim 4
Dependent Claim 29 words
An inexpensive conformable roll according to claim 2 wherein said paper base is impregnated with a resin and wherein said layer of conductive material is a thin metallic layer.
Claim 5
Dependent Claim 32 words
An inexpensive conformable roll according to claim 3 wherein said paper base is a paper tube impregnated with a phenolic resin, and wherein said layer of conductive material is an aluminum foil.
Claim 6
Dependent Claim 18 words
An inexpensive conformable roll according to claim 3 wherein said foam layer is made of a urethane foam.
Claim 7
Dependent Claim 34 words
An inexpensive conformable roll according to claim 5 wherein said outer smooth surface layer is made by contacting the foaming urethane layer with a smooth surface maintained at a temperature of about 25°-110° C.
Claim 8
Dependent Claim 21 words
An inexpensive conformable roll according to claim 5 wherein said urethane foam is made of toluene diisocyanate and a polyether triol.
Claim 9
Dependent Claim 27 words
An inexpensive conformable roll according to claim 5 wherein said urethane foam layer further includes a charge control additive to decrease the electrical resistivity of the foam.
Claim 10
Dependent Claim 17 words
An inexpensive conformable roll according to claim 8 wherein said charge control additive is tetraheptyl ammonium bromide.
Claim 11
Dependent Claim 30 words
An inexpensive conformable roll according to claim 8 wherein said charge control additive is present in an amount of about 2 to 5 percent by weight of the foam formulation.
Claim 12
Dependent Claim 64 words
An inexpensive conformable roll according to claim 5 wherein said conductive core is a phenolic resin impregnated paper tube having a layer of an aluminum foil thereon, a foam layer of about 3/8 inch thick polyurethane foam on said core, and a smooth surface layer of about 3 to 4 mils thick skin formed on said foam layer during the in situ foaming process.

References Cited (Backward Citations)

GB403412A Cited
US2807233A Cited
US3386124A Cited
US3781105A Cited
US3866572A Cited
US3959573A Cited
US3959574A Cited
US3942888A Cited
US4058879A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-01-11 1985-07-13 1986-01-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-01-11 1989-07-13 1990-01-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-01-11 1993-07-13 1994-01-12 $7700.00 Window Closed / Lapsed

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