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US4307153A Expired / Lapsed US ⏱️ 0.0 years remaining

Cross-linkable, saturated polyester coating compositions

Assignee: Chloe Chimie SA
•
Filing: 1979-07-30
•
Granted: 1981-12-22
•
Expires: 1999-07-30
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Abstract

Abstract Curable, saturated polyester resins and epoxy resin cross-linking agents therefor, in association with an at least divalent metal oxide and a cross-linking catalyst, are useful binders for mechanically improved powder paints, e.g., those typically applied to metallic substrates by electrostatic deposition or fluidized bed spraying.

Inventors

  • 👤 Daniel Bernelin
  • 👤 Jacques Meyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 11:58
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/02; C08G63/12; C08G63/16; C08G63/20; C09; C09D; C09D167/00; Y; Y10; Y10S; Y10S524/00; Y10S524/901; Y10S524/902; Y10S524/904; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31529; Y10T428/31786

Claims Analysis

Total Claims: 40
Claim 1
Independent Claim 53 words
A powdery composition of matter comprising (i) a cross-linkable, carboxylated, saturated polyester resin; (ii) an epoxy resin cross-linking agent for the polyester (i), (iii) a metallic oxide, the metal cation of which is selected from the group consisting of zinc, magnesium, cadmium, iron (II) and alkaline earth; and (iv) an epoxy ring-opening catalyst.
Claim 2
Dependent Claim 53 words
A powdery composition of matter comprising (i) a cross-linkable, carboxylated, saturated polyester resin; (ii) an epoxy resin cross-linking agent for the polyester (i), (iii) a metallic oxide, the metal cation of which is selected from the group consisting of zinc, magnesium, cadmium, iron (II) and alkaline earth; and (iv) an epoxy ring-opening catalyst.
Claim 3
Dependent Claim 45 words
The composition of matter as defined by claim 1, wherein the polyester resin (i) is a solid, having a softening point between about 50° C. and 130° C., having an acid number between 20 and 100 and having a hydroxyl number of less than 20.
Claim 4
Dependent Claim 38 words
The composition of matter as defined by claim 2, wherein the amount of metal oxide present is between about 0.1% and 5% by weight, with respect to the total weight of the polyester resin and the epoxy resin.
Claim 5
Dependent Claim 20 words
The composition of matter as defined by claim 3, wherein the catalyst (iv) is an at least divalent organometallic salt.
Claim 6
Dependent Claim 37 words
The composition of matter as defined by claim 4, wherein the amount of catalyst present is between about 0.1% and 5% by weight, with respect to the total weight of the polyester resin and the epoxy resin.
Claim 7
Dependent Claim 28 words
The composition of matter as defined by claim 4, further including a member selected from the group consisting of filler, pigment, colorant, flow control agent, and mixtures thereof.
Claim 8
Dependent Claim 39 words
The composition of matter as defined by claim 2, wherein the epoxy resin (ii) is a solid, having a softening point between about 50° C. and 120° C., and having an epoxy number of between about 400 and 1500.
Claim 9
Dependent Claim 22 words
The composition of matter as defined by claim 7, said epoxy resin being the condensation product of a diphenol and an epihalohydrin.
Claim 10
Dependent Claim 29 words
The composition of matter as defined by claim 5, wherein the polyester resin comprises the reaction product of an aromatic dicarboxylic acid, or ester-forming derivative thereof, and a diol.
Claim 11
Dependent Claim 26 words
The composition of matter as defined by claim 9, wherein the aromatic dicarboxylic acid is selected from the group consisting of terephthalic acid and isophthalic acid.
Claim 12
Dependent Claim 32 words
The composition of matter as defined by claim 10, wherein the diol is selected from the group consisting of ethylene glycol, polyalkylene glycol, butanediol, bis-hydroxyethyl-bisphenol A, neopentyl glycol and hydrogenated bisphenol A.
Claim 13
Dependent Claim 48 words
The composition of matter as defined by claim 11, further including a member selected from the group consisting of an aromatic polycarboxylic acid having in excess of two carboxylic acid functions, an aliphatic polycarboxylic acid having in excess of two carboxylic acid functions, and the ester-forming derivatives thereof.
Claim 14
Dependent Claim 37 words
The composition of matter as defined by claim 12, wherein such polycarboxylic acids are selected from the group consisting of trimellitic acid and anhydride thereof, pyromellitic acid and anhydride thereof, and butane tetracarboxylic acid and anhydride thereof.
Claim 15
Dependent Claim 16 words
The composition of matter as defined by claim 11, further comprising a saturated aliphatic dicarboxylic acid.
Claim 16
Dependent Claim 29 words
The composition of matter as defined by claim 14, wherein the saturated, aliphatic dicarboxylic acid is selected from the group consisting of adipic acid, succinic acid and sebacic acid.
Claim 17
Dependent Claim 15 words
The composition of matter as defined by claim 11, further comprising an at least triol.
Claim 18
Dependent Claim 26 words
The composition of matter as defined by claim 16, wherein said at least triol is selected from the group consisting of glycerol, trimethylolpropane, trihydroxyethylisocyanurate and pentaerythritol.
Claim 19
Dependent Claim 16 words
The composition of matter as defined by claim 3, wherein the metal oxide is finely powdered.
Claim 20
Dependent Claim 25 words
The composition of matter as defined by claim 18, wherein the metal oxide is finely powdered to a particle size of less than 10 microns.
Claim 21
Dependent Claim 22 words
The composition of matter as defined by claim 3, the amount of metal oxide ranging between about 0.5% and 3% by weight.
Claim 22
Dependent Claim 47 words
The composition of matter as defined by claim 1, wherein the weight ratio of polyester to cross-linking agent is such that the total number of reactive carboxylic functions in the polyester is substantially stoichiometrically equal to the total number of reactive epoxy functions in the cross-linking agent.
Claim 23
Dependent Claim 16 words
The composition of matter as defined by claim 1, wherein said metal oxide is zinc oxide.
Claim 24
Dependent Claim 47 words
A process for the formulation of the compositions of matter as defined by claim 1, comprising physically admixing the four components in dry state, next homogenizing and fusing the resulting admixture at a temperature less than 120° C., and thence cooling and grinding the product of fusion.
Claim 25
Dependent Claim 37 words
The process as defined by claim 23, wherein the fusion is at a temperature of less than 100° C., the product is ground to particle seizes of between 20 to 100 microns, and the ground product screened.
Claim 26
Dependent Claim 13 words
A coating composition comprising the composition of matter as defined by claim 1.
Claim 27
Dependent Claim 12 words
The coating as defined by claim 25 which comprises a powder paint.
Claim 28
Dependent Claim 18 words
A cross-linked polymeric matrix, comprising the autoreaction product of the composition of matter as defined by claim 1.
Claim 29
Dependent Claim 15 words
A coated substrate, the coating comprising the cross-linked polymeric matrix as defined by claim 27.
Claim 30
Dependent Claim 13 words
The coated substrate as defined by claim 28, the coating comprising a paint.
Claim 31
Dependent Claim 23 words
The coated substrate as defined by claim 29, the substrate coated being selected from the group consisting of a metal and a ceramic.
Claim 32
Dependent Claim 46 words
A process for preparing a coated substrate comprising applying to a substrate, in powder form, the composition of matter as defined by claim 1, and thence heat curing the same for from 5 to 40 minutes at a temperature of from 150° C. to 200° C.
Claim 33
Dependent Claim 14 words
The process as defined by claim 31, wherein the application is by electrostatic deposition.
Claim 34
Dependent Claim 15 words
The process as defined by claim 32, wherein the application is by fluidized bed spraying.
Claim 35
Dependent Claim 20 words
The composition of matter as defined by claim 2, said polyester resin having a hydroxyl number of less than 10.
Claim 36
Dependent Claim 20 words
The composition of matter as defined by claim 8, said epoxy resin being the condensation product of 2,2-(4-hydroxyphenyl)propane and epichlorohydrin.
Claim 37
Dependent Claim 21 words
The composition of matter as defined by claim 5, the amount of catalyst ranging between about 0.5% and 3% by weight.
Claim 38
Dependent Claim 24 words
The composition of matter as defined by claim 4, said organometallic salt comprising a cation selected from the group consisting of magnesium and zinc.
Claim 39
Dependent Claim 23 words
The composition of matter as defined by claim 37, said organometallic salt comprising an organic moiety having from 2 to 20 carbon atoms.
Claim 40
Dependent Claim 15 words
A composition of matter as defined by claim 38, said organometallic salt being an acetylacetonate.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-12-21 1985-06-22 1985-12-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-12-21 1989-06-22 1989-12-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-12-21 1993-06-22 1993-12-22 $7700.00 Window Closed / Lapsed

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